Often when choosing a subject for the blog, I sound like a broken record (we can use that expression now, because people are using vinyl again) – spoons, carved oak, chests, boxes, chairs. Birds. After 7 years, it’s pretty rare when I have a woodworking project that I haven’t covered before on the blog. I tend to make the same things over & over. Mostly. But I know I haven’t made one of these cupboards in all that time, so here goes nothing. These are simple affairs; a combination of a carcass like a six-board chest, but with a joined front. Here’s one I did 12 years ago, when we worked on PBS’ Colonial House.
For the new one, I had worked the oak frame up last week, then took it to the shop to saw out & fit the pine ends, shelves and back. I have some nice wide pine boards to use, here I’m ripping the sapwood off, to bring it down to 18″ wide. I tend to do ripping like this, at the workbench, upright. 2 hands. Easy to see my line this way, and I like not being hunched over.
then I marked out the cut-outs for the feet. These are just based on looking at several board chests, but aren’t specific copies of any one foot pattern.
The resulting end board.
This photo goes backwards in time; I’m rabbeting the inside face of the front stile, to insert the edge of the end board. This cupboard will have a central door, opening on wooden pintle hinges. Here’s the mortise for a muntin; and to the left of it, a hole bored for the pintle the door will swing on. To the right, a panel groove.
The other muntin with a rabbet planed in it, to stop the door from swinging into the cupboard.
I cut notches in the inside faces of the ends, for shelves at the bottom & halfway up the height of the cupboard. I rarely make these, so don’t have a router plane. I just make two saw kerfs, and pare out between them with a chisel. You can see I lean the chisel this way & that, to come down to the saw kerf, then I’ll remove the peaked middle. Not as neat as a router plane…
Here’s the cupboard front and one end leaning side by side while I worked on the other end.
Then I bored pilot holes, and nailed the front to the edges of the ends. You can either assemble the front frame around the door, or insert the door afterwards. Because I haven’t made the door yet, I chose option B. All in all, a little bit of joinery, a few rabbets, and a bunch of stout nails.
Later today I got the shelves in, and cut out the board for the top. I’ve had to change the way the back will fit, because I cut one shelf 1″ too short! So had to switch some stock around. I had zero extra pine boards. Friday and next week I’ll finish this up & show you what happened.