Hey, you – your tongue is too long!

 

If your tongue is too long, it can lead to problems. As I found out today when I was fitting the center floor board in a joined chest. Here is the first test-fit of the middle board. It slides under the rear floor rail, and it has tongues cut on each edge, to engage grooves in the boards left & right of it. Seems to be going well, but…

middle-board

It got tight before it came near the front rail, where it will fit into a groove. Front of the chest is to our left in this photo…

floor-board-tested

So I checked a few things to see what was holding things up. Made sure the thickness of the board wasn’t binding against the drawer below this floor. Nope, that was fine. But, I noticed the tongues were bottoming out in the grooves…

tongue-too-long

I pulled it back out, and a few shavings off each edge left a little space for things to work better.

trimmed-tongue

Here is the next test-fit, and at this point I can see that with a good whack it will go all the way into the front rail. (this time front is to the right) But to this point, I hadn’t trimmed the front end yet. So back out again. And that’s why I haven’t beveled the front end yet – if it has to be knocked back out, right now the front end is thick enough to strike it with a mallet. If it were trimmed to fit the groove, it would be too fragile to hit. Yes, I learned this the hard way.

trimmed-tongue-tested

Beveling the front end of the floor boardbevel-front-end

This one is out of sequence – but this is what the “tongue” looks like. A rabbet on the top face, and a broad bevel on the bottom to form the tongue. I saw this version on some chests I first studied way back when, & I use it whenever I’m not copying a specific chest’s construction…you could use a dedicated tongue & groove matched set of planes too. Or one of many other ways to do this…

tongue-detail

Drive it in for real.

hammer-home

Then trim the extra length out back…here I’m bending the saw so my knuckles don’t get chewed up.

sawing

This chest will have 2 full-width drawers. I didn’t have time left to begin tackling the 2nd drawer, (first one’s done) so instead I dug out some molding tools and began cutting the applied moldings that decorate 3 sides of this chest. I hadn’t worked moldings with planes in quite a while…it was fun. For this work, I use methods I learned from Matt Bickford, both from his book & video, and from classes with him. His book is so clear, it’s a great explanation of what can be complicated. work. https://lostartpress.com/products/mouldings-in-practice  and https://www.lie-nielsen.com/product/moldings-in-practice

To begin (after preparing the blanks) first step is to cut rabbets and chamfers for the hollows & rounds to ride on…

rabbet

Here the hollow plane is making a rounded profile on this ogee with fillet molding…

dark-hollow

I was running out of daylight, so I cut three moldings, then began to miter enough to frame one panel. Here’s the planes & moldings:


planes-moldings

And here’s the test-fitted framing. The vertical one on our left will have to be re-done…but it can be used elsewhere, or chopped down for a horizontal. It was nearly dark in the room by this point. Time to come in & write this post. That crooked panel is just plain tough luck. But, as always, I can find old ones that look like that too…I’ll sleep fine tonight.

tested-frame

I forgot to add – still a few spoons left… https://pfollansbee.wordpress.com/spoons-for-sale-jan-15-2017/

 

Spoons posted for sale

spoons-january

I’m still slowly getting sorted after moving into the workshop. Posted some spoons for sale today. This hopefully will get back to being a regular occurrence. The link is here, or on the header of the blog page. https://pfollansbee.wordpress.com/spoons-for-sale-jan-15-2017/

If there’s something you’d like to order, leave a comment and we can take it from there. Details on the page..

back to work for me…

dsc_2111

a fest, a chest, some spoons

scribing

First off, the Greenwood Fest http://www.greenwoodfest.org/ sold out in just about 1 day.  There are still spaces in several of the pre-fest courses; scroll down on the link to read about those offerings. If you missed a ticket to the fest, do get on the waiting list. June is a long ways off, lots can happen between now & then. Last year, many on the waiting list got in. Maybe all. Thanks to all who support Plymouth CRAFT’s programs, we appreciate it. A special hearty thanks to Paula Marcoux, who runs Plymouth CRAFT, organizes the festival and created the website – and answered every question sent to Plymouth CRAFT …and on & on. The rest of us just goof around, Paula does all the work.

paula

In the workshop, I’m getting prepared for this weekend’s edition of the joined chest class at Connecticut Valley School of Woodworking. http://www.schoolofwoodworking.com/  I’m going to assemble the chest I’m working on, so the students can see what happens when they get to that step. First, I make a lot of tapered oak pins. Shaved, not driven through a dowel plate. These pins are the most critical part of the joinery. They need to be straight-grained, and cleanly cut.

shaving-pins

And I need a lot of them. I think 56 in this particular chest. Some are already driven; the front is mostly assembled.

still-not-enough

the photo at the top of this post shows me scribing the pin hole on the side rails’ tenons. Here, I’ve knocked those joints apart enough to get in there & bore the holes in the tenons.

boring

Then drive the pins home. driving-pins

The shoulder pulls up nice & tight.

pegged

I’ll cut & fit the till and install the floor during the class. I’ll try to get shots during the weekend.

SPOON-CARVING –

I carved some spoons recently – one a shape I’ve carved many times – here is the new spoon alongside one about 10 years old. Similar shape, one with a nice broken-in feel, the other brand-spankin’-new. Both birch, both flax oil finish. that’s what using them does to them…I like the look of time & use… I think it also helps to know as you’re carving spoons that what the color & grain look like today is not what they will look like down the line.

new-old-spoons

new-old-spoons-rear

Greenwood Fest Instructor: Pete Galbert

I’ll just do two of these today, then registration opens this morning at 10 am eastern time. http://www.greenwoodfest.org/  – then it will be back to actual pictures of woodworking on the blog, some joinery & carving. wait til you see it…

I’ve got a lot of mileage out of a remark that I make in classes, and I’ll get it over with here. “I hate Pete Galbert” I tell students all the time. They are shocked, and lean in so to not miss some juicy rant…but in the end they are disappointed. It’s just that he’s written the best woodworking book I know, & illustrated it himself. Makes it hard for those of us with books in the works. There, that’s out in the open, now we know how I feel.

silkyandme

Pete, in case you have somehow avoided his work – is right up at the top tier of American chairmakers. He & I have  known each other for several years now, travelling on the same circuit/circus – Lie-Nielsen, Lost Art Press, etc. So we’d bump into each other once or twice a year, but it’s always brief, then we each go off to our demonstrations & classes. He’s moved to Massachusetts now, but we still haven’t got together – he’s always off somewhere, teaching people to make chairs.

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two views of crest carvings; before & after burnishing & oiling

Pete’s one of those woodworkers who is always improving. He does not just keep repeating what he does, but tinkers with techniques, tools (he’s developed some great chairmaking tools) construction – his work is always evolving. He & I have not sat down & figured out exactly what he’s doing in the festival, but I know it’s worth seeing. A great teacher & chairmaker, this will be his first time with Plymouth CRAFT, we hope it’s the beginning of something. Oh, & he’ll probably bring that great book of his too. You should get it if you haven’t already. Every time I look at it, I’m itching to make a Windsor chair again.

crestedrocker

contsettee2

I swiped all these photos from his website (the top one is old, not sure he keeps goats in Boston)  – http://www.petergalbertchairmaker.com/  and here is Instagram https://www.instagram.com/petergalbert/

the book https://lostartpress.com/collections/books/products/chairmakers-notebook

Greenwood Fest Instructor: Darrick Sanderson

Rick McKee would be ashamed as I mix sports metaphors, by referring to a pinch-hitting hockey player – but last summer Darrick/Derek Sanderson stepped up as a pinch hitter at Greenwood Fest and knocked it out of the park. Off the ice? I’ll shut up now & get on with it.

Image result for darrick sanderson bowls

 

In addition to turning bowls on the pole lathe, Derek is a spoon carving phenom. I heard recently (I forget where) that there are days when he hardly carves any spoons. Just 4 or 5. A good week’s output for me! In April 2016, Jarrod wrote about a visit out to Derek’s place, where he saw the entire arc of Derek’s spoon carving –  “Over the 4 years Derek has been carving spoons, he’s made about 1400 of them.  He’s saved nearly all of them.” That’s a staggering number of spoons!

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Derek will be manning the pole lathe part of the time, just like he did last year; turning bowls, teaching, explaining techniques – I remember it seemed as if he woke up and started woodworking in the next breath. Always with a crowd around him. So we’re quite pleased to bring him back this season.

derek turning

derek-spoons-etc

 

Image result for darrick sanderson bowls

Derek’s Instagram is here: https://www.instagram.com/dcsandersoninc/