shifting to the Greenwood Fest next

carved panel

My days have shifted some, from a focus on the workshop to now a focus on preparation for Greenwood Fest. Time to get some tools & projects together, and after the weekend, time to start moving wood, benches, tools & finally people into the site. The photo above is a carved panel, and one to-be-carved panel for my work at the Festival. I’m going to be working on a joined chest (just the front of it, I expect). Like this one:

white oak chest 2009

I have some great red oak for it, the other day I carved one panel, and the wide center muntin. I’ll carve the rails, stiles and one panel at the event.

carved chest prep

Work on the shop has slowed down now as part of this shift in priority. We got a lot of the sheathing up, leaving openings where the windows will go:

sheathing view 1

The front will have a window on each side of the door, and a pair of them just above. so we did almost no sheathing there yet…just enough to keep it connected to the sills.

sheathing view 2

This side has several windows along it, the one on our left is actually wider than this present opening, we’ll cut some of that sheathing away when the windows go in.

north side

Tucked under the north side of the building is some red oak I just rived for my upcoming class at Lie-Nielsen later this month. https://www.lie-nielsen.com/workshop/USA/129

sheathing view front

Here’s a better view of the front. When things settle down a bit, it will be up on the roof – to install red cedar shingles. Right now, the place reeks from these piles of cedar.

red cedar

I want to take a moment to thank all of you who donated towards my building project – with your help I was able to get all the sheathing & shingles to help keep this project moving along. It means a lot to me, the way folks have responded to this work. I can see the inside of the shop in my head, and I can’t wait to show it to you here on the blog.

The sheathing is locally sawn white pine, from Gurney’s, our favorite sawmill down in Freetown Massachusetts – http://www.gurneyssawmill.com/ – sixth generation of a family owned & operated sawmill.

wow that's a load

 

gurney's

 

The shingles were bought locally, but they are western red cedar – I got them from Taylor Forest Products – they treated me very well. Delivery charge was only $10!! How could that be?  http://www.taylorforest.com/application/home/index.aspx

more about the riven chests of Tamas Gyenes

More photos from Tamas Gyenes, See the first post here: https://pfollansbee.wordpress.com/2015/11/30/tamas-gyenes-riven-beech-chests/

Carving through the surface to expose the lighter wood –

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Here’s how the surface is prepared for that work:

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The grooves aren’t cut with a plow plane, but with this tool. It seems to me like a small twybill. Detail of the grooving follows.

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Shaving of the week right here:

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cutting the groove
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hewing

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His note told me he’s working on his 69th chest! And that’s in addition to working a job, having a family, restoring old pieces and writing & researching about the chests. Hmm. seems familiar. Thanks again, Tamas. I’ll keep in touch.

looking back at some joined chests

Sorting through some photos today, and found this chest. Photographed in spring 2005. Not sure when I built it, my guess is i was new when I shot it. It’s at the museum, I think in their education sites. Probably a lot darker than this now. I might have put it on the blog before, but if so, I forget it.

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It was one of a few I did with 2 panels, usually with wide central muntins. I plan on doing one again sometime.

Here’s two more in a similar vein. The first one is my favorite in this series:

white oak chest 2009

three-quarter view

Joined chest class, final session

overviewLast weekend we finished up the chest-class at the Connecticut Valley School of Woodworking. Five months, one weekend per month. It’s a great format for tackling a complex project, but requires a serious commitment of time & money from the students. I am very thankful for the 9 folks who signed on for this ride. Thanks, Leo, Larry, Chris, Phil, Dwight, Matt, Bill, Dylan, Russ and sometimes Michael. And of course Bob Van Dyke for being willing to take the project on in the first place. We’re talking about doing it again next year. Set aside some time…

here’s photos. It was fun to see so many chests coming together. Students worked at their own pace, I showed the steps, and then went around to see where each person did or didn’t need my help. Here’s one chest, next up for it is the panels:

panels next

Phil’s watching his closely, making sure it doesn’t make any sudden moves.

phil takes a breath

 

Matt was able to put in the time for the homework, so his chest moved ahead of some others. He’s pinning it together here:

 

pegging

 

His bottom boards are inserted, and next he trimmed them from behind.

 

bottoms up

 

trimming bottom

 

There was a lot of carving for this chest, every piece in the chest front: rails, stiles, muntins, panels, drawer front.

 

carving

some sub-assemblies. Lots of parts to keep track of, from back when they were coming out of the log to now.

sub assemblies

For me, a fun sideshow was watching Bob Van Dyke driving nails into a trestle table he’s built. Out of his element for sure…

bob w nails

 

 

Here’s his finished table:bob's trestle table

The reason he was uncomfortable nailing table tops – this is his usual sort of work, in this case all done with mirrors (he’s using 2 mirrors to compose the inlay decoration for the table top.) the top will not be nailed on from above.

it's all done w mirrors

 

here’s some posts from earlier in the series on this class.

https://pfollansbee.wordpress.com/2015/01/12/2-birds-1-stone-joined-chest-class-at-cvsww-2015/

https://pfollansbee.wordpress.com/2015/04/15/joined-chest-class-session-2/

https://pfollansbee.wordpress.com/2015/05/26/one-pill-makes-you-larger/

 

 

 

 

 

 

drawers, pt 1

Finally got to working on the drawers for one of the Connecticut chest with drawers. Inside the chest are slats for the side-hung drawers to ride on. One’s installed here, and below it are the notches where the lower drawer will fit. (above the drawer runner is the groove for the chest floor. It’s easier to see what you’re doing if the floor is not yet installed.)

interior

 

 

the drawer sides are thick, nearly 1″. Even thickness makes them easier to handle too. Here, I’m plowing the 3/8″ groove that will ride on the drawer slat/runner. About 1/2″ deep. I’ve got the drawer sides stacked on top of one another, making sure the top piece’s edge is bumped out towards me, for the plow plane’s fence to run…

plowing drawer sides

 

 

Next, I scribe the thickness of the side on the rear face of the drawer front. scribing rabbet

Then saw & split a rabbet in the drawer front. Clean it up and test fit it.

splitting

needs nails

The drawer side is not as tall as the drawer front. This rabbet is for the drawer bottoms to tuck behind.

 

rabbet

 

Here is a test fit of the drawer side – the slat is in place, and I’ve hung the side on it & slide it in & out to see how it rides. It was at this point that I realized I’ve misplaced the handmade nails I’ll use to assemble this drawer. So I started making the 2nd drawer while I hope the nails miraculously re-appear .

 

test fit

Below is the “other one” – a dovetailed drawer. Similar time frame, late 17th century. Just another way of doing things.

the other one

 

one pill makes you larger…

 

poor russ

Poor Russ. I have no proof that Bob Van Dyke dosed him, but there was Jefferson Airplane music playing much of the afternoon; I heard “White Rabbit” at least 3 times. When we got to the demo of me carving the central part of the design below, Russ struggled with the photograph – his eye & mind were seeing “innie” when it should be “outie” & vice-versa. 

center panel_edited-1

 

Here’s the same panel flipped upside-down. Sometimes the shadows being above the design make things weird. Right now, I can’t see it “wrong” – but sometimes I can. Russ couldn’t see it right at the time. Often I tell people to close their eyes, then look again. That often fixes it, but the best thing to do is put the photograph right-side up. Or like Alice, just bite from the other side of the mushroom. 

center panel_pside down

 

 

joined chest class session 2

Last weekend was the 2nd session (of 5) of the joined chest class I’m teaching at Connecticut Valley School of Woodworking. These guys are working pretty hard…here’s pictures and captions –

mortising detail
mortising the front stiles – 6 mortises per stile
mortising from on high
mortising from on high

 

test fitting
test fitting a front frame
joined stool
a student tried to butter me up, showing me his joined stool (nice work, Larry)

The 2nd day we met at the yard where we’ve been splitting the logs into parts. Time for the students to do some heavy work.

beginning
I kicked it off, a 10′ log, nearly 30″ in diameter. We need lots of oak
you gotta watch them
as you can see, you gotta watch these logs.

 

 

 

 

open
the first split in a long one is often tough
now it looks big
this view shows its true size – it’s big.
laying out panels
marking out panels
half & half again
then split along the dotted lines
froe
later we got to some froe work

 

premium material
I guarded the wide panel stock closely. we need panels 11″ and 13″ wide at least

 

fragrant load
a whole bunch of stinky smelling cars left that site. Back in 6 weeks for round 3