Brettstuhl assembled

Spent the day fitting the brettstuhl together.

Brettstuhl assembled

I had put the ash legs in a kiln powered by one light bulb. Over time I weighed them, and they stopped losing weight a couple of days ago. Hence, dry. I didn’t get photos of the first half of today’s work, boring the mortises in the battens for the legs. I had the battens in place in the seat, and bored from below. Used 2 adjustable bevels to set the rake & splay. Here’s photos of the rest of the day. First a front & rear leg fitted into a batten. Through-wedged tenons, 15/16″ in diameter. Ash legs, white oak batten.

legs & batten

Before fitting the battens into the seat, I chamfered the edges of the front & sides of the seat. This could be a molded edge (it is in Drew Langsner’s article I used to build from) – but a chamfer works too.

chamfer w drawknife

Once I had the two battens fitted with their legs, time to knock them back into the seat. They are not interchangable. I marked them inside the housing.

Then slide/heave/push, but don’t pound the back into the mortises cut in the seat & battens.

one good use of too much bulk

From there, I scribed the baseline for the mortises in the back’s tenons. Then back out it comes.

scribing for mortises

I bored these mortises, then pared with a chisel. I felt the butternut was a somewhat fragile wood, and it’s tight quarters in there for chopping a mortise. So brace & bit and paring chisel work. Make sure the top end of that mortise is ABOVE the baseline scribed. The wedge needs to bear on the batten’s surface, not the end grain of this mortise.

The other end is angled some, maybe 6-8 degrees or so. Too steep is less likely to grab.

more boring

then I pared the end grain and the walls inside that mortise. It’s 5/16″ wide. Centered on the tenon’s thickness, which is about an inch. Then I planed some wedge stock, I used hickory in this case. I just wanted something harder than the butternut. Not sure it’s necessary. I always chamfer the ends of wedges like this – both ends. That way if you ever have to adjust them, you can knock them this way & that without beating them to bits.

Then put the thing back together & drive the wedges in. These next two photos are a bit out of order – the wedges are still extra-long, and not yet chamfered. And the batten too is extra long. I took the wedges out to trim their length, then chamfered them. Took the back out so I could easily trim the battens flush with the back edge of the seat.

Then put it all back together. This is an earlier test-assembly. One nice thing is there’s no hurry and you can take the back in & out to make whatever adjustments you need.

Here’s the other view of the finished chair.

brettstuhl side view

I want to do another one soon, otherwise everything I learned doing this one will go out the window & I’ll have to learn it again. Next time, more taper to the legs. More rake & splay.