rear post for a wainscot chair

The next couple of weeks will feature some chairmaking here. As I said earlier, I’m revisiting the ladderback chairs I began my woodworking career with…I shaved some posts & rungs and chopped slat mortises – but shot no pictures. But today, I had some wainscot chair work to do; and what a world of difference. I had to fashion one hewn rear post for a wainscot chair like this:

wainscot chair, side view

The “cant” or “rake” to the rear post is hewn, not bent like in Alexander’s ladderback. This post starts out as a split billet 3″ x 4″ x 48″. That’s a lot of oak. I hewed it oversized; a few weeks ago I worked one and it was too close to the finished size. When I was done hewing and planing, it came up “scant” – i.e. too small in cross-section to match the first one. Here, you see the template laying on the riven and hewn piece:

Thinking about the JA chairs – this one billet had enough wood to maybe make 3 or 4 posts for a JA ladderback. This is a rare case where I work primarily on the tangential face first. I want the front face of these posts to be the radial surface (it’s going to be carved, & I like carving that face better than this one). So the cant gets laid out on the growth-ring plane.

Once I hewed and planed that face pretty flat, I scribed the template and began to hew the shape. The front is easy enough to hew, because of the way you’re cutting down the grain. In this photo, I have the front faces planed, and I’m cutting the thickness of the post above the seat. I decided to saw, rather than split this, so I can use the piece that’s coming off – it will become either a stretcher or one of the carved figures that is applied to the side of the chair. I made a relief cut at the seat height, and am sawing down to that cut. In the photo, this saw cut is nearly done. Then the stuff below the seat will get hewn away, there’s nothing worth saving there, so hewing is quicker than sawing. Easier too. You can see relief cuts there too, I stood the piece up on its top end and hewed down to the mid-point. 

Cleaning up these rear surfaces is pretty easy. They don’t have to be dead-flat or true. I shim under the end, and shove the post against my bench hook/planing stop. A holdfast keeps it in place. I’m only planing as far as the plane will fit. It gets close to, but not up to, the angled spot where the post leans back. I skew the plane to get close…

Then switch to a spoke shave. it’s one of the few times I use this tool in joiner’s work. That’ll sneak right up to that junction.

I have to let it dry out a couple of weeks, then I can cut the joinery in it & continue on with the chair. I have another to start in the meantime, so there will be more chair work on the blog soon.

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chest with drawers; pulls and more

First off, nice going to those who pitched in to help that Vermont school teacher with the fundraiser to buy spoon tools. They met their goal quite easily, I think thanks to you blog readers here. These on-screen connections can be alienating sometimes, but at times like this one, it truly is a community feeling. I really do appreciate the feedback I get from this blog, it means a lot.

Tomorrow I’ll deliver this chest with drawers to the Fuller Craft Museum for the exhibition about Plymouth CRAFT. http://fullercraft.org/event/living-traditions-the-handwork-of-plymouth-craft/

I did the bulk of the last-minute junk last week, and a good thing too. Just been knocked out with a flu-ish thing for 5 days. All 4 of us have had it in various forms – so it’s felt like a long time since we’ve had our heads above water.

After watching all the bowl turners at North House a couple of weeks ago, I wanted to come home & turn bowls. But instead, I turned drawer pulls in white oak.

The drove them through the hole I bored in the drawer front, and split the tenon with a chisel.

and drove an oak wedge into the resulting split.

Here is the wedged tenon, just prior to trimming.

These pulls are about 1 1/4″ in diameter.

I made some adjustments to the drawer runners. These things are always fussy…they fit into notches in the stiles, and often I toe-nail through them into the stile. You can see one of those nails out at the rear stile in this shot:

Here you can see one of the drawer runners in the drawer opening above, and the groove in the drawer side below. When all goes well, this is a nice way for a drawer to slide. Especially these heavy oak drawers. There will be a pine panel behind these drawers, but that will have to wait til the exhibit is over. Mid-June I think. After Greenwood Fest…

revisiting an old favorite

I’ve been trying to finish off this chest with 2 drawers lately. I’m close, but have to go to North House Folk School soon, so the last bits will be in 2 weeks. Today I spent making the last 12′ of moldings – out of a total of over 45 feet! Rabbet plane first…

…followed by hollows & rounds….

Late in the day I still had some daylight. I have been using the last 30 or 45 minutes each day to hew some spoons for evening carving…but today I split some reject joinery-oak and started shaving the rear posts for some ladderback chairs. Must be because I’ve been thinking of Drew Langsner lately…

Here you can see the chest with a couple of clamps holding the drawer’s moldings in place. Shaving the chair posts was like old times…

Here’s the inspiration – one of the last chairs from Jennie Alexander’s hand…and Drew’s book The Chairmaker’s Workshop. I had to look up a few things to remind me of what I was doing.

The last time I made these chairs was some shrunk-down versions for when the kids were small, December 2009. These chairs are put away in the loft now, outgrown…

 

I hope to bend the posts Friday, then leave them in the forms while I’m away. Hopefully there will be some chairmaking going on in March…

 

 

 

the rest of my teaching schedule for 2016

An update about classes remaining for 2016, and slightly beyond.

First up is spoon-carving at Lie-Nielsen, on Sept 24 & 25 https://www.lie-nielsen.com/workshop/USA/126

I have lots of new tricks I learned at Spoonfest and Täljfest, so come to Maine & we’ll explore all kinds of ideas. I also have some new spoons by outstanding makers to study, as well as a couple old ones.

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October begins with the opening of the full-tilt chest class at Bob Van Dyke’s Connecticut Valley School of Woodworking. http://www.schoolofwoodworking.com/class-schedule/29-speciality-weekend-classes/534-build-a-17th-century-joined-chest-with-peter-follansbee.html    We did this last year, one-weekend-a-month, for five months. One by one, students from last year have finished their chests, here’s one from Dwight Beebe:

This class is the best way to learn all the steps in making a joined chest with drawer.

This year, we’ll include a trip down to the Yale University Furniture Study, to examine the chest we’ll base ours on. Riving, hewing, planing, joinery, carving – the whole thing. One weekend at a time. First class is coming up, Oct 1 & 2.

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Later in October, we’ll do the riving class with Plymouth CRAFT – right now we don’t have it listed yet, but a weekend in October, I think the 15/16 . (I’ll post it here, and Plymouth CRAFT will send out its email as well, if you’re not on their list, you want to be, even if it’s just for Greenwood Fest next year! http://www.plymouthcraft.org/  )

UPDATE: Here is hurdlemaking: http://www.plymouthcraft.org/?tribe_events=riving-now-two-days
We are excited to be returning to the wonderful venue we used for Dave Fisher’s bowl carving class in July. That massive marsh should be gorgeous in the autumn light.

In this class, we split apart an oak log, learning how to “read” the log for best results. Then using a froe, we further break the stock down, and make garden hurdles. So, riving, hewing, shaving at a shaving horse, mortising – a busy weekend full of old techniques still applicable today.

THEN – Paula Marcoux reminded me about the spoon carving at Plymouth CRAFT on Dec 10 & 11,  at Overbrook house in Buzzard’s Bay, Massachusetts.

stay tuned to Plymouth CRAFT for details… http://www.plymouthcraft.org/

UPDATE: And here is spoon carving: http://www.plymouthcraft.org/?tribe_events=spoon-carving-with-peter-follansbee
For this one we’ll be back at our beloved winter home, Overbrook House. Always cozy; always fun.

Tamás Gyenes’ riven beech chests

I continue to be amazed at the connections we can make so easily these days. Remember way back when I stumbled across references to these chests:

https://pfollansbee.wordpress.com/2013/05/30/der-henndorfer-truhenfund/

That ultimately connected to another blog post about some visitors to my old shop,

https://pfollansbee.wordpress.com/2012/09/28/a-good-day-at-the-office/

Well, that post brought me a new connection the other day. I got an email from Tamás Gyenes of Hungary. His note said “ I myself build similar chests – from riven beech with medieval methods “  When I asked for photos, he quickly sent some amazing shots.

Great, great stuff. I first saw one of these chests at the Brimfield (Massachusetts) Antique show. I passed on buying one for $300 and kicked myself ever after. I had the money and the space then, have neither now.

Tamas & his wife splitting out some beech:

Grooving the framing parts – an ancient method. 

The shaving horse – an indispensable piece of equipment. 

Tamas with a work-in-progress

KONICA MINOLTA DIGITAL CAMERA

The decoration: 

a couple of shots of the original chests that Tamas studies for his inspiration: 

These are old ones he owns, from what I understand. 

One of his before color & decoration. 

Tamás’ shots of his working on them are so inspiring – and look timeless, don’t they? Thanks so much for contacting me & sending photos, Tamas. Keep in touch, 

His website is  www.acsoltlada.hu

Riving, hewing & drawknife at Plymouth CRAFT

Riving, hewing & drawknife class at Plymouth CRAFT is done. Great group of people, I didn’t even need to be there today, except there were some of my tools. Weather & food were excellent too.

thanks again to our hosts, Plymouth Antiquarian Society, at the Harlow House. (Iron work on the sign by our friend Mark Atchison, timber work by ditto Justin Keegan.)

Next woodsy ones are baskets in November and spoons in December. Website is here: http://plymouthcraft.org/?post_type=tribe_events

here’s photos of this weekend:

Our local inspiration was Pret Woodburn’s gate at the Harlow House:

Great clear red oak logs (thanks Michael D) – we had almost no waste at all. Could have used every split, but got picky..

One objective was to get the hang of the riving & steering of a split with the froe & brake.

The drawknife is a simple tool to learn, but then to get the real technique down takes some practice:

Sometimes there’s people you don’t want to have sharp tools. Pret’s work was well-burnished (it’s a joke – he had just finished his 60-minute shaving horse, and I asked him to show me how it worked, but that wasn’t a drawknife in his hands…)

 

Boring the holes to start the mortises.

 

Thankfully, I can project my voice, because I had to yell across the yard to Matt, “the block plane is not the tool to trim the rails…get a hatchet”

One of the many hurdles, test fitted. Laying out the braces.

The moody-shot, complete with old-timey cooperage.

I was all for posing on our hands & knees, but the general consensus was we’d not be able to get up again.

Is a third of a hurdle a thirdle?

I decided I’d better work at making a hurdle, to practice up for this weekend’s class with Plymouth CRAFT http://plymouthcraft.org/?tribe_events=riving-now-two-days

After splitting & riving the stock, there’s drawknife work at a shaving horse.

Then I laid out where I wanted mortises, how many, etc. and bored holes to start ’em.

And chopped between these holes with a chisel to make the rest of the mortise.

Next I’ll shave a slew of horizontal rails, and then fit braces and pin the whole thing together. I quit there, to leave some for show & tell with the students.

Then, we’ll see how Rick McKee makes them, and we’ll confound the students as much as we can. Still room if you have nothing on this weekend, and are eager to learn riving, drawknife work, and more.