Tim Manney’s shaving horse at Plymouth CRAFT

Last weekend Tim Manney came down to Plymouth from Maine to teach 6 Plymouth CRAFT students how to make his shaving horse. Tim;’s version is well-known now; he had an article in Fine Woodworking about it, (issue #262, Jul/Aug 2017) and in the same issue Curtis Buchanan was quoted as saying that he thinks he’s spent over 20,000 hours at a shaving horse, and that Tim’s is the best he’s used.

Tim’s main focus is that the horse can be built with everyday materials; but carefully-selected everyday materials. It’s almost all 2 x 6 or so material, some thinner stuff and a little bit of hard maple. This course was a bit of a departure for Plymouth CRAFT in that some of the work was prepped ahead of time by Tim, and there were even some machines invovled. Mostly a drill-press. Here’s some of the shots I got during the class.

Stacks of parts prepped by Tim.

Jake trimming some of the first glue-ups, the leg-to-rails.

Tim sneaking underneath, showing how to adjust the leg assembly prior to clamping the glue-up.

Tim marching down the line, checking on progress.

Winding sticks helping to line up the front & rear legs.

This was our first time running this class. We kept class size small. That gets a lot of attention, and lots of detail. Here David and Andy work together to line up the clamps on Andy’s horse. Craig must be on deck.

Half of the dumbhead assembly set up in place – to check its placement and glue-up.

This is the next step – the full dumbhead base now. It gets wedged below the “bed” of the horse.

Tim demonstrating layout for the wedge mortise.

Craig cleaning up the mortise with a chisel.

David has a small smirk on his face, as his horse is coming together.

Diane was amazing – absolute new woodworker, dove in the deep end. Now she’ll be off to a great start.

Not quite done, but nearly so. This one still needs the work surface under the head.

We got done in time to bring in some green wood & distribute some drawknives so everyone could test-drive their creation under Tim’s direction. Paula Marcoux & I shot photos of the group as they worked their horses for the first time.

Tim has measured plans available for his shaving horse, and we’ll get him back sometime to do this class again. First he has to recover. Here’s his shaving horse plans web-page https://www.timmanney.com/work/shavinghorseplans 

Plymouth CRAFT’s website – so you can sign up for the newsletter for future workshops – https://www.plymouthcraft.org/

 

Plymouth CRAFT Scholarship Fund donations etc

When we started Plymouth CRAFT a few years ago, we had little idea of what it would turn into. All we knew was that we had lots of talented friends that we’d like to highlight as instructors, and that we figured there would be a receptive audience. 

Boy, did we underestimate the extent of both angles there. Especially the receptive audience part. To us, our students, friends and supporters have been the greatest benefit of our undertaking. We’ve never seen such a supporting and generous group. We’re continually moved by people’s response to our efforts.

A couple of years ago, we took a cue from Fine Woodworking Live, and began a fund to offer scholarships for those with an interest in our work, but for whom tuition is either out of reach or a stretch. Because of the generosity of our supporters; audience, instructors, board members and more, we’ve been able to offer a spot in most of our classes to someone drawing assistance from the scholarship fund.  

IMG_6808

Yesterday, Paula Marcoux sent out an email/newsletter reminding people of this scholarship program, both so they can apply if they’d like, or donate to support it. If you’d like to know about the scholarship program, have a look at this link: 

https://shoutout.wix.com/so/8eMxgtmJj?fbclid=IwAR2bzVFp7TcBTxq5uFLbJu-mG52T7fQJ3cYfM6LaCP_JdW8y4-L4y2-wRDo#/main

The fine print – Plymouth CRAFT is a 501(c)3 charitable organization. Your gift helps us thrive! – so, donations are tax deductible, etc.

We’re working on 2020 now, a little late but we never claimed to be on top of things. Still no Greenwood Fest (we miss it too, and are doing our best to bring it back) but in the meantime, we’ll keep tweaking things, like last year when we introduced the 6-day chair class. There will be two offerings of that this year, one in May, the other in August. Still finalizing the August dates, here’s the May listing: https://www.plymouthcraft.org/ladderback-chairs-with-peter-follan

 

Some 2020 classes and links

I’m off to teach one last class for the year, the carved oak box at Lost Art Press. Then home for a few months before 2020 season really kicks in. My teaching schedule for 2020 is a bit scattered. Several classes filled before I could even write about them, like the JA chair at Pete Galbert’s. He thinks it’s me – I know it’s the chair and his avid students. I’ll post here if any openings come up in that class.   

https://www.petergalbert.com/schedule/2020/7/13/make-a-chair-from-a-tree-with-peter-follansbee 

————————

THE JA CHAIR W PLYMOUTH CRAFT

 

 

Like we did in 2020, we’ll run that class at Plymouth CRAFT – I think twice, once in May, once in August. We’ve not put them on the site yet, but are very close to ready. If you’re signed up for our newsletter then you’ll hear about it the minute it happens. We rarely send out news, we’re too busy or distracted. I’ll also post here on the blog before registration opens. I expect it too will fill quickly, we keep it at 6 students so I can keep an eye on everything that’s happening. I don’t know how Drew Langsner did it all those years with 10 or 12 students. Here’s the link to sign up for the Plymouth CRAFT newsletter – https://www.plymouthcraft.org/contact

——————–

MAKE A SHAVING HORSE WITH TIM MANNEY

Tim.jpg

While on the subject of Plymouth CRAFT though – we did just post Tim Manney’s first shaving horse class. Not using one, but making one. A 3-day class with Tim guiding you through the steps to build the horse he wrote about in Fine Woodworking, July/August 2017 (issue #262) – there you’ll see a quote from Curtis Buchanan, who estimates that in over 34 years, he’s spent 21,000 hours at a shaving horse. “The one (shaving horse) I’m using now was designed and made by Tim Manney and it’s the best I’ve ever used.” Need more than that? Sign up here: 

https://www.plymouthcraft.org/build-a-shaving-horse-with-tim-mann 

————————-

Also, while I think of it, there’s still a few spots left in Plymouth CRAFT’s classes working on the Plymouth Tapestry –

 

https://www.plymouthcraft.org/plymouth-tapestry-registration 

—————–

CARVED DECORATION 17TH CENTURY ENGLISH STYLE

Image of Wood Week

I do have a couple things coming in 2020 about carving oak – I’ll be back at North House Folk School out on Highway 61. I’ll teach carving oak patterns twice during “Wood Week” – a series of classes that run the gamut. This place is right on the shores of Lake Superior (it’s like an ocean, but different) – an astounding experience that I’m happy to repeat. Looks like there’s room in my two classes, (most of my others are full, so this might be the one shot – and the setting & surroundings are amazing) so come join us. 

 

https://northhouse.org/events/wood-week 

——————

CARVED OAK BOX

The other is Roy’s. April. Make a carved oak box. Whoops – filled instantly. Sorry I’m late posting this stuff, but Roy’s place is really popular. I think he just opened registration yesterday. Not my fault, really. A lot can happen between now & then, so the waiting list won’t hurt  – https://www.woodwrightschool.com/classes/waiting-list-wish-list

https://www.woodwrightschool.com/classes/carved-oak-box-w-peter-follansbee-2020 

————-

I’ll try to squeeze in one or two more, but it’s getting tight. I have some custom work to do, but always welcome more. I also have a student or two coming here for one-on-one work. You can email me if you have questions regarding private lessons or ordering furniture.

———-

MAUREEN’S FIBER ARTS

Closer to home, at home, in fact, my wife Maureen has kept up her knitting/felting/shibori scene and has a number of things in her etsy shop. Just like my wooden stuff, when you buy some it makes room for us to make more. https://www.etsy.com/shop/MaureensFiberArts

A couple of samples of her work; it keeps us warm all winter.

the Plymouth Tapestry

From the beginning five or so years ago, Plymouth CRAFT https://www.plymouthcraft.org/ has been more than just woodworking sessions. We’ve featured cooking classes, some blacksmithing a time or two, and textile work again & again. One project going on around us lately is an unbelievable undertaking in needlework – the Plymouth Tapestry.

a detail from the Plymouth Tapestry

 

Plymouth CRAFT is offering two classes in February 2020 to be a part of this work – here’s the lowdown first on the project itself: 

“The Plymouth Tapestry is a signature project of Pilgrim Hall Museum, which will conserve and display this forty-yard long artifact for generations to come. Inspired by the Bayeux Tapestry, the Plymouth Tapestry is a spirited retelling of the narrative of early Plymouth Colony, starting with the creation of the land and People of Wampanoag Patuxet. The story arc passes through the development of radical Protestantism in post-medieval Europe, portrays pre-Mayflower imacts of European exploration on Native Peoples, depicts the Separatists’ sojourn in the Netherlands and their wide variety of maritime misadventures, and finally tackles the ups and downs of their first year of settlement in Wampanoag homeland…all in twenty-one six-foot-long linen panels, vividly and minutely worked in silk and wood thread.”

The tapestry is being designed by our board-member Elizabeth Creeden. If you’ve been to Greenwood Fest, you met Elizabeth in the Greenwood Shop – her work on this project is mind-blowing.

here’s part of a panel before the stitches happen:

And a sperm whale passing by the Wampanoag

Here’s the details about the two 6-person workshops – and the link. Tickets go on sale December 1, 2019 at 10am Eastern time.

Six participants per session will work with noted instructors to advance the execution of the of the Plymouth Tapestry’s Prologue Panel. The workshop will take place in the newly restored historic Steinway Library at Pilgrim Hall Museum.

Stitchers of any level of experience are welcome; the instructors will teach and direct participants to make best and most efficient use of their time with the aim of accomplishing progress on the panel.

Please note: Depending upon the needs of the project, participants may work in only one or two types of stitches during the workshop. In so doing, they will gain mastery through repetition and will have the satisfaction of seeing their work publicly displayed on this historic artifact and conserved in perpetuity.

An utterly unique experience!

https://www.plymouthcraft.org/plymouth-tapestry-experience

Here’s more about it, from Pilgrim Hall https://www.pilgrimhall.org/plymouth-tapestry-project.htm

Plymouth CRAFT’s weekend of spoons & bowls

It’s taken me a while, but here’s my post about Plymouth CRAFT’s recent weekend of woodworking. We had JoJo Wood back for her Pocket Spoon class; and Darrick Sanderson came back to help folks dive into bowl turning on pole (really bungee) lathes. That’s JoJo’s students above, deep in concentration, also following the sunshine as the day went on.

If Plymouth CRAFT had a spiritual home, it would be Overbrook House. http://www.overbrookhouse.com/  It was here that we had our first workshops, and we’ve returned many times. In real life, it’s a wedding venue & more, but we turn it into something altogether different. The Ingersolls, our tolerant hosts there, are the greatest. The students know they’re close when they see this sign by our board member David Berman http://trustworth.com/index.shtml

It points them up to the house; which is the center of our world there. Paula’s lunches happen here…

All right, back to the woodsy bits. JoJo’s pocket spoon is a revolution in the making. Go read what JoJo says about it, I don’t need to repeat all that. She started the whole idea of pocket spoons, as I recall…  https://pocketspoon.co.uk/

Here, she’s showing (at my request) the 7 blanks she just split out of this one quarter section of black birch. She squeezes out a lot of spoons from a small section of wood.

Hewing the shape with her hatchet.

A new pocket spoon in the making.

Meanwhile, down at the dance hall, the bowl turners were hewing out blanks

Darrick Sanderson showing them how to rough-turn the outside of the bowl.

A shot showing the hook as Darrick comes up toward the bowl’s rim.

We (well, Pret really – I had nothing to do with it) recently adapted our 8 lathes so they could work without a pole. Two uprights are dropped into mortises in the bed, then heavy-duty bungee strapped between them. The lathes worked very well, and the students worked very hard. Two full days of kicking that treadle is no joke.

Our friend Marie Pelletier always shoots photos at our events, and they end up here: https://www.facebook.com/PlymouthCRAFT/

Upcoming classes in October

Last week we announced a couple short-notice classes with Plymouth CRAFT. https://www.plymouthcraft.org/events

The lineup is Pocket Spoons with JoJo Wood and Bowl Turning with Darrick Sanderson. Two great instructors, one weekend, fabulous venue – October 5 & 6, 2019 at Overbrook House, Buzzards Bay, Massachusetts.

JoJo Wood returns for 2 days of spoon carving. JoJo is a great teacher, and has spent a tremendous amount of time perfecting her techniques in carving. Noted for clear, distinct facets and beautiful shapes, her spoons are easily picked out of a crowd. She was here in June to teach two classes and those went over very well. This class will focus on her “pocket spoon” – it’s a social movement – you make great spoons and improve the planet at the same time.

Pocket Spoon

There’s still room in this class, so you can sign up now. October is coming soon. At some point, she’ll get sick of that trans-Atlantic flight and we won’t see her as much. Get it while you can.

Image may contain: one or more people and outdoor

Darrick’s class is essentially sold out – (there’s a waiting list) EXCEPT – we’ve kept a spot in both Darrick’s and JoJo’s for a scholarship applicant. Maybe we’ve been too quiet about this, but here’s the story, clipped from our website:

“We get it that registration fees can be a stretch for plenty of people. A community conversation about how to foster broader, more diverse, participation in green woodworking began at Greenwood Fest 2018 and is still ongoing; many present last June made donations to support that goal. Since then we at CRAFT have been trying to figure out the best way to extend the largesse of those generous folks who can afford it to those who cannot.”

Our audience has responded very well to our request for help in offering these scholarships, for which we are grateful.

Read about it here: https://www.plymouthcraft.org/craft-green-woodworking-sch

At the bottom of that page are two buttons – one for “apply” and one for “donate”

—————–

My own classes – I have two left for this year that have space. Both at Connecticut Valley School of Woodworking. One’s a 2-day class in carving oak patterns; Sept 28 & 29;  https://www.schoolofwoodworking.com/class-schedule/29-speciality-weekend-classes/626-carving-in-the-17th-century-style-with-peter-follansbee-2.html

carvings for new chest

the other is a 5-day class in making (& carving) an oak box with a pine lid; October 12-16.

https://www.schoolofwoodworking.com/class-schedule/37-week-long-classes/635-make-a-carved-oak-box-with-peter-follansbee.html

 

 

Plymouth CRAFT’s class making the JA chair

Sorted some photos from Plymouth CRAFT’s recent class in making the Jennie Alexander chair. We held this class at the wonderful Wildlands Trust property in Plymouth, Massachusetts; great venue for us. https://wildlandstrust.org/

Pret & I brought the red oak to the site in eighths of a log, 5′ long. Then the students took it from there. Here is some froe/riving brake work.

I think we based this brake on one in Pete Galbert’s book Chairmaker’s Notebook https://lostartpress.com/products/chairmakers-notebook 

Might be an adaptation from the whole bunch of those Windsor chairmakers; Sawyer, Curtis Buchanan & Pete…maybe Elia too?

6 students, 6 days, 6 shaving horses. Here’s three of them anyway. We made a lot of shavings. They started with the front posts, then moved onto shaving the rear posts.

After shaving the rear posts, they go in a steambox to soften them for bending on the forms. Here’s Nathan limbering a post prior to bending it for real.

Image may contain: 1 person, standing, shoes and indoor

The posts bent on forms, they’ll stay in the form for a couple of weeks. The students were then issued a set made by the previous class.

And rungs. Dozens of them.

Nathan & Elijah hunkered over slat-mortising.


Despite my near-constant ridicule, this “mortise-cleanout tool” from Jennie Alexander proved popular. Rubbish, I say.

Jon, Job & Nathan boring their posts in preparation for the first sub-assembly.

and here is the final bit of that assembly – stubborn joints get driven the last bit by a clamp. Job & Nathan.

One day Daniel came with me, I got him involved prepping rungs with the spokeshave. I think he did 3, then focused on eating biscuits.

Then onto boring for the front & rear rungs.

What we don’t see here is forming the tenons, we used a spokeshave to get them to size. Then more assembly.

Part of  any class like this is being ready to tackle problems. Let’s say for example, someone’s front rung breaks under pressure from the clamp (next time make the tenons tight, but not TOO tight…) There ain’t no getting it out, that’s for sure. So cut it off. Pare the posts smooth again. Transfer the center of that mortise around to the outside of the post – bore an 11/16″ mortise from outside – right through the tenon that’s stuck in there. Then in the other post do the same, only 5/8″ like the original joint. Then shave a long, tapered rung from dry hardwood and tap it in from outside the wider mortise. Glue the 5/8″ mortise if you like (I did, we glued all the joints. Belt & suspenders.) Trim the rung a 1/2″ or so beyond both ends outside the chair. Split the tenons, drive a dry wedge in there, & trim. Done, chair saved. I had done this once before, and was pretty sure it would work. Takes some careful alignment to get it right.

Marie Pelletier always says we have to have a class photo – she took it just after lunch, so a few slats short still, but here it is. The chair I have is an oldie I made for Daniel when he was little.

Image may contain: 7 people, including Peter Follansbee, people smiling, tree, grass, child, outdoor and nature

I was trying to make a chair for my demos, but along about day 4 I abandoned it. Daniel & I finished assembling it the other day, after unpacking. I got the slats & seat in it today, but no photos. Next time.

I’m sure we’ll do this class again next year – this was the 2nd one we did this year and it seems to be a hit. I’ll be sure to post about it here, but for the belt & suspenders approach to hearing about it, sign up for Plymouth CRAFT’s newsletter. We only send out stuff when we mean it, so it’s not like we’ll assault your inbox. https://www.plymouthcraft.org/contact