more Chester Cornett chairs

I’ve been home from my most recent Lost Art Press workshop-trip now for a week. I just made it into the shop for real today, but took no photos. Christmas presents. So photos later of those. Maybe.

But I started sorting photos from the past month or so. I made another field trip with the Boy Wonder, aka Brendan Gaffney https://www.instagram.com/burnheartmade/ to see more of Chester Cornett’s chairs.  This time we went to the Mathers Museum at Indiana University. I’ll just post photos with captions/notes. The lighting conditions were tough. So, horrid color, real high ISO. These photos aren’t going to win any prizes.

Here’s Brendan for scale, measuring a 3-slat high chair/bar stool. There’s one of these in Alexander’s book, but it’s not this chair. I think this one was sassafrass, very lightweight wood. Harder rungs, they might be hickory, I forget.

This one’s white oak. A 3-slat chair. Chester often bent the rear seat rung to mimic the bent slats. JA wrote to never include sapwood and heartwood in the same stick. Chester didn’t learn chairmaking from a book.

Same chair. Side view.

 

 

You can tell this is a 3-slat chair because Chester wrote 1, 2, 3 on the slats.

Another little 3-slat chair. Painted, probably by the owner, Chester didn’t paint them. I like how the paint wore away & highlighted the drawknife work.

 

A 6-slat rocker. I think this one was sassafrass again. Side view – a real nice chair, his drawknife work was excellent.

All that detail is knife-work. The faux turnings, the giant finials, all the pegs.

Maybe if you click this photo to enlarge it, you’ll see the numbers 1-6 on the slats.

The numbers are in this view too. The layout for the slat mortises is pencil too.

The details on all those rungs, even the rear ones.

The bookcase rocker. What a monstrosity. I’ve built some ugly, heavy chairs in my day. But nothing like this.

Brendan for scale again. The chair is smaller than you might think. The shelves are maybe 6/4 stock. The shelves just above the seat are hinged to access compartments on each side.

 

“Old Kentucky made buy…

 

…Chester Cornetts Hands”

 

Thanks to Brendan for hauling me around & showing me these iconic chairs. Here’s our first trip from this past summer – https://pfollansbee.wordpress.com/2019/08/06/chester-cornett-chairs/

Some 2020 classes and links

I’m off to teach one last class for the year, the carved oak box at Lost Art Press. Then home for a few months before 2020 season really kicks in. My teaching schedule for 2020 is a bit scattered. Several classes filled before I could even write about them, like the JA chair at Pete Galbert’s. He thinks it’s me – I know it’s the chair and his avid students. I’ll post here if any openings come up in that class.   

https://www.petergalbert.com/schedule/2020/7/13/make-a-chair-from-a-tree-with-peter-follansbee 

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THE JA CHAIR W PLYMOUTH CRAFT

 

 

Like we did in 2020, we’ll run that class at Plymouth CRAFT – I think twice, once in May, once in August. We’ve not put them on the site yet, but are very close to ready. If you’re signed up for our newsletter then you’ll hear about it the minute it happens. We rarely send out news, we’re too busy or distracted. I’ll also post here on the blog before registration opens. I expect it too will fill quickly, we keep it at 6 students so I can keep an eye on everything that’s happening. I don’t know how Drew Langsner did it all those years with 10 or 12 students. Here’s the link to sign up for the Plymouth CRAFT newsletter – https://www.plymouthcraft.org/contact

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MAKE A SHAVING HORSE WITH TIM MANNEY

Tim.jpg

While on the subject of Plymouth CRAFT though – we did just post Tim Manney’s first shaving horse class. Not using one, but making one. A 3-day class with Tim guiding you through the steps to build the horse he wrote about in Fine Woodworking, July/August 2017 (issue #262) – there you’ll see a quote from Curtis Buchanan, who estimates that in over 34 years, he’s spent 21,000 hours at a shaving horse. “The one (shaving horse) I’m using now was designed and made by Tim Manney and it’s the best I’ve ever used.” Need more than that? Sign up here: 

https://www.plymouthcraft.org/build-a-shaving-horse-with-tim-mann 

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Also, while I think of it, there’s still a few spots left in Plymouth CRAFT’s classes working on the Plymouth Tapestry –

 

https://www.plymouthcraft.org/plymouth-tapestry-registration 

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CARVED DECORATION 17TH CENTURY ENGLISH STYLE

Image of Wood Week

I do have a couple things coming in 2020 about carving oak – I’ll be back at North House Folk School out on Highway 61. I’ll teach carving oak patterns twice during “Wood Week” – a series of classes that run the gamut. This place is right on the shores of Lake Superior (it’s like an ocean, but different) – an astounding experience that I’m happy to repeat. Looks like there’s room in my two classes, (most of my others are full, so this might be the one shot – and the setting & surroundings are amazing) so come join us. 

 

https://northhouse.org/events/wood-week 

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CARVED OAK BOX

The other is Roy’s. April. Make a carved oak box. Whoops – filled instantly. Sorry I’m late posting this stuff, but Roy’s place is really popular. I think he just opened registration yesterday. Not my fault, really. A lot can happen between now & then, so the waiting list won’t hurt  – https://www.woodwrightschool.com/classes/waiting-list-wish-list

https://www.woodwrightschool.com/classes/carved-oak-box-w-peter-follansbee-2020 

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I’ll try to squeeze in one or two more, but it’s getting tight. I have some custom work to do, but always welcome more. I also have a student or two coming here for one-on-one work. You can email me if you have questions regarding private lessons or ordering furniture.

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MAUREEN’S FIBER ARTS

Closer to home, at home, in fact, my wife Maureen has kept up her knitting/felting/shibori scene and has a number of things in her etsy shop. Just like my wooden stuff, when you buy some it makes room for us to make more. https://www.etsy.com/shop/MaureensFiberArts

A couple of samples of her work; it keeps us warm all winter.

PF chair class at Pete Galbert’s chairmaking shop

I’m slowly getting my 2020 schedule together. Each year, I swear I’ll travel less but so far it still looks like about once a month I’m somewhere. I wish I could be in two places at once.

But this one’s easy – teaching chairmaking in a chairmaker’s shop. Not just any chairmaker, but Pete Galbert. July 13-18, 2020. Only 6 slots, they go on sale at Pete’s site Friday Oct 18 at 8am eastern time.

https://www.petergalbert.com/schedule/2020/7/13/make-a-chair-from-a-tree-with-peter-follansbee

 

Chairs, stools, boxes – for sale; some on sale

The house is full, the shop is pretty full as well. So I went up in the loft and here goes a few things for sale, a couple on sale. Some prices include shipping, in the smaller and/or lighter stuff. Heavier & bigger, shipping is additional. Come pick them up if you’re nearby.

If you’d like something, leave a comment. I can send a paypal invoice, or you can send a check.

thanks, PF

Ladderback chair

The latest version of my JA chairs; this one I started last month during Plymouth CRAFT’s chair class & finished it up right after. Red oak, some ash rungs. Hickory bark seat.

H: 33 1/2″ seat is 17″ wide at front, 13″ deep. Seat height about 18″
$1200 plus shipping; which runs around $150 here in the US.

 

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Post & rung stool

Related to the above; I made this for a recent article in Fine Woodworking; when that photo shoot was over I stashed it in the loft & promptly forgot about it. Found it today in a pile of chairs and things. I own a John Alexander version of this item; so this one’s extra. The bark seat will last decades; but it’s just a step or so off from what it should be – strips vary a bit too much in width; and are spaced a bit too far apart. There – I’ve told you what’s wrong with it; but it’s a perfectly fine stool really. I’ve priced it to reflect my take on it –

seat height:  18″ frame is 14 1/4″ x 17″
$500 plus shipping

 

 

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Joined stool; oak with red wash – SOLD

H: 20 1/2″ top is 14″ x 15″
I had it at $850; now $750 plus shipping

This stool is like a pair I made recently for an historic house museum in that the stiles/legs are plumb, not canted in one direction like many joined stools. I added carving to the aprons of this one; two different, but related patterns from Connecticut.

 

Single-board quartersawn oak top.

Carved oak box; pine lid & bottom  – SOLD

I made this box earlier this summer; took it with me to Lost Art Press when I taught my first box class there. It’s not a copy of an existing box, but the carvings are based on some work from Connecticut.

It got a bit battered in transit; then back here in the shop something fell on the pine lid & scarred it. So a ding or two. It’s either make a new lid or lower the price. This one works just fine, and now you don’t have to worry about banging it around. Been done for you..

H: 6 1/2″  W: 18 3/4″  D: 12″
was $850, now $750  including shipping

 

Below are the two main detractions on the lid – right dead center on the end molding something fell on it. Looks like it was a chisel! Out along the back edge is some minor denting…

Desk boxSOLD

This one’s been around the block a few times. Most recently it’s featured in my book Joiners’ Work – (get the book here & make your own desk box, https://lostartpress.com/products/joiners-work )

I really like this box, but am seriously jammed for room in the house. Plus I have a very large chest of drawers to bring in the house soon, so I’d be pushing my luck to get this & that in. It’s a copy of one I saw many years ago, made in Braintree, Massachusetts about 1670-1700. Red and white oak, white pine bottom. Hand-made iron hinges. 4 drawers inside, two tills and a tray. Great thing about it is your family can’t pile anything on top of it, so you can get at its contents easily.

H: 11 1/2″ W: 24 1/2″  D: 16 1/4″  height at the front is 6 1/2″

Was $2,000. Now $1,600 plus shipping.

 

 

Carved panel; Alaskan Yellow cedar – SOLD

I’ve said it before, but this is really & truly the last piece of this wood that I have. Working this wood was like nothing I’ve ever seen or felt before. Or since. There wasn’t enough wood to re-saw and make a small box, so I carved this large panel with a design found in a room at the Victoria & Albert Museum. The room came from Bromley-by-Bow; maybe early 1600s.

If you’d like, I can put some screw eyes & wire on the back, or you can decide on how to display it when you get it.

H: 21 3/4″  W:  10 1/2″
$450 including shipping

 

Plymouth CRAFT’s class making the JA chair

Sorted some photos from Plymouth CRAFT’s recent class in making the Jennie Alexander chair. We held this class at the wonderful Wildlands Trust property in Plymouth, Massachusetts; great venue for us. https://wildlandstrust.org/

Pret & I brought the red oak to the site in eighths of a log, 5′ long. Then the students took it from there. Here is some froe/riving brake work.

I think we based this brake on one in Pete Galbert’s book Chairmaker’s Notebook https://lostartpress.com/products/chairmakers-notebook 

Might be an adaptation from the whole bunch of those Windsor chairmakers; Sawyer, Curtis Buchanan & Pete…maybe Elia too?

6 students, 6 days, 6 shaving horses. Here’s three of them anyway. We made a lot of shavings. They started with the front posts, then moved onto shaving the rear posts.

After shaving the rear posts, they go in a steambox to soften them for bending on the forms. Here’s Nathan limbering a post prior to bending it for real.

Image may contain: 1 person, standing, shoes and indoor

The posts bent on forms, they’ll stay in the form for a couple of weeks. The students were then issued a set made by the previous class.

And rungs. Dozens of them.

Nathan & Elijah hunkered over slat-mortising.


Despite my near-constant ridicule, this “mortise-cleanout tool” from Jennie Alexander proved popular. Rubbish, I say.

Jon, Job & Nathan boring their posts in preparation for the first sub-assembly.

and here is the final bit of that assembly – stubborn joints get driven the last bit by a clamp. Job & Nathan.

One day Daniel came with me, I got him involved prepping rungs with the spokeshave. I think he did 3, then focused on eating biscuits.

Then onto boring for the front & rear rungs.

What we don’t see here is forming the tenons, we used a spokeshave to get them to size. Then more assembly.

Part of  any class like this is being ready to tackle problems. Let’s say for example, someone’s front rung breaks under pressure from the clamp (next time make the tenons tight, but not TOO tight…) There ain’t no getting it out, that’s for sure. So cut it off. Pare the posts smooth again. Transfer the center of that mortise around to the outside of the post – bore an 11/16″ mortise from outside – right through the tenon that’s stuck in there. Then in the other post do the same, only 5/8″ like the original joint. Then shave a long, tapered rung from dry hardwood and tap it in from outside the wider mortise. Glue the 5/8″ mortise if you like (I did, we glued all the joints. Belt & suspenders.) Trim the rung a 1/2″ or so beyond both ends outside the chair. Split the tenons, drive a dry wedge in there, & trim. Done, chair saved. I had done this once before, and was pretty sure it would work. Takes some careful alignment to get it right.

Marie Pelletier always says we have to have a class photo – she took it just after lunch, so a few slats short still, but here it is. The chair I have is an oldie I made for Daniel when he was little.

Image may contain: 7 people, including Peter Follansbee, people smiling, tree, grass, child, outdoor and nature

I was trying to make a chair for my demos, but along about day 4 I abandoned it. Daniel & I finished assembling it the other day, after unpacking. I got the slats & seat in it today, but no photos. Next time.

I’m sure we’ll do this class again next year – this was the 2nd one we did this year and it seems to be a hit. I’ll be sure to post about it here, but for the belt & suspenders approach to hearing about it, sign up for Plymouth CRAFT’s newsletter. We only send out stuff when we mean it, so it’s not like we’ll assault your inbox. https://www.plymouthcraft.org/contact 

Chairs on the brain

One of JA’s last chairs

 I spent a lot of time wtih Brendan Gaffney while I was at Lost Art Press last week, and chairs were our main subject. He’s gone bananas over Alexander’s (& Chester’s) chairs. https://www.instagram.com/burnheartmade/  

Earlier I posted a bit about a visit I made with Brendan to see a few of Chester Cornett’s chairs at the Kentucky Folk Art Center in Morehead KY. He gave me a copy of an exhibition catalog produced there called “Chester Cornett: Beyond the Narrow Sky.” I see now it’s available online so for those of you who can tolerate reading stuff on-screen here’s the link:
https://scholarworks.moreheadstate.edu/cgi/viewcontent.cgi?article=1012&context=kfac_exhibition_catalogs

After the carved box class at Lost Art Press, I came home & finished up a couple of boxes, then launched into preparation for the JA ladderback chair class starting tomorrow with Plymouth CRAFT. I’m looking forward to shaving up some nice fresh red oak, should be fun. Smelly, but fun. 

While on the subject of JA’s chairs, after all these years I’ve been published in Taunton’s Fine Woodworking magazine.  https://www.finewoodworking.com/ 

Issue #277, Oct 2019 features an article I worked on about making a rectangular stool with a hickory bark seat. The focus is on the wet/dry joint so critical to this construction. It was Taunton Press that first published JA’s book back in 1978 that led to me being a woodworker in the first place. I’ve worked with FWW a few times, appearing at some of their events and it’s a thrill to now be presented in their magazine. Thanks to all on staff there that made it happen. It was an extra surprise to get a nice book review for Joiner’s Work from them as well, in the same issue. Thanks, Barry. 

If you need the book after reading the review, it’s here:  https://lostartpress.com/products/joiners-work

 

where do I get logs?

It’s a very common question. I usually suggest small sawmills, firewood dealers, tree-cutters, etc. For many years, my friends & I have worked with the folks at Gurney’s Sawmill in East Freetown, Massachusetts. They’re very patient with us, I am extremely picky when it comes to oak logs, and am never buying more than one at a time…

Pret & I went there yesterday to shop for Plymouth CRAFT’s ladderback chair class coming up in August. Here’s the first pile we saw; but there was another pile just before it.

 

 

For once, I’m not looking for the largest diameter log I can find; for many reasons. The heaviest parts of the JA chair are just 1 3/4″ or less in diameter when we split them. So straight & clear were more of a priority than wide. Straight & clear is always a priority. The logs in this pile were 12-footers (over 3.5 meters for some of you). I didn’t think to take the camera out until after they plucked our log off this pile, but it was near the front, on top. That NEVER happens. They’re usually buried under lots of other logs.

 

The crew at Gurney’s moved the log to a spot where we could split it into pieces we could manage. Here’s a clean cut on the end; showing just how centered this log is, nicely round. Even growth rings – looks great.

The log was 12 feet long, about 20″ in diameter. Pret cut it into two five-foot sections, with the remaining 2 feet in the swelled butt of the log. Here’s the wedges driven into the end of that first cut.

 

Honestly, I did work at splitting too – he just doesn’t work the camera. It’s OK, I don’t like to work the chainsaw, so we’re even. Using a peavey to lever apart the first split.

Hard to read in this photo, but Pret’s using a slick to get in there & snip the crossed fibers in the red oak. I’m sorry I didn’t get a better shot of this. It’s quite an innovation to use that wide chisel this way. We’ve always used a hatchet or small axe for this, but he came up with the slick for it. The cutting edge is just where you want it for this job. The hatchet can bounce around in there, the slick doesn’t.

We first thought we’d load the quarters in the car. Then came to our senses and split them into eighths. Took one five-foot section in this load. Will return for the rest later. Total time splitting was just under an hour probably. 165 board feet in the log and I paid .75 per board foot. I hope this section will make the six chairs we need for the class, with a few extras. We’ll see in August. But first, I’m off to Lost Art Press for box-making.

This one’s for McKee – when I’m back 2nd week of August. If you can handle the program….