PF chair class at Pete Galbert’s chairmaking shop

I’m slowly getting my 2020 schedule together. Each year, I swear I’ll travel less but so far it still looks like about once a month I’m somewhere. I wish I could be in two places at once.

But this one’s easy – teaching chairmaking in a chairmaker’s shop. Not just any chairmaker, but Pete Galbert. July 13-18, 2020. Only 6 slots, they go on sale at Pete’s site Friday Oct 18 at 8am eastern time.

https://www.petergalbert.com/schedule/2020/7/13/make-a-chair-from-a-tree-with-peter-follansbee

 

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Chairs, stools, boxes – for sale; some on sale

The house is full, the shop is pretty full as well. So I went up in the loft and here goes a few things for sale, a couple on sale. Some prices include shipping, in the smaller and/or lighter stuff. Heavier & bigger, shipping is additional. Come pick them up if you’re nearby.

If you’d like something, leave a comment. I can send a paypal invoice, or you can send a check.

thanks, PF

Ladderback chair

The latest version of my JA chairs; this one I started last month during Plymouth CRAFT’s chair class & finished it up right after. Red oak, some ash rungs. Hickory bark seat.

H: 33 1/2″ seat is 17″ wide at front, 13″ deep. Seat height about 18″
$1200 plus shipping; which runs around $150 here in the US.

 

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Post & rung stool

Related to the above; I made this for a recent article in Fine Woodworking; when that photo shoot was over I stashed it in the loft & promptly forgot about it. Found it today in a pile of chairs and things. I own a John Alexander version of this item; so this one’s extra. The bark seat will last decades; but it’s just a step or so off from what it should be – strips vary a bit too much in width; and are spaced a bit too far apart. There – I’ve told you what’s wrong with it; but it’s a perfectly fine stool really. I’ve priced it to reflect my take on it –

seat height:  18″ frame is 14 1/4″ x 17″
$500 plus shipping

 

 

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Joined stool; oak with red wash – SOLD

H: 20 1/2″ top is 14″ x 15″
I had it at $850; now $750 plus shipping

This stool is like a pair I made recently for an historic house museum in that the stiles/legs are plumb, not canted in one direction like many joined stools. I added carving to the aprons of this one; two different, but related patterns from Connecticut.

 

Single-board quartersawn oak top.

Carved oak box; pine lid & bottom  – SOLD

I made this box earlier this summer; took it with me to Lost Art Press when I taught my first box class there. It’s not a copy of an existing box, but the carvings are based on some work from Connecticut.

It got a bit battered in transit; then back here in the shop something fell on the pine lid & scarred it. So a ding or two. It’s either make a new lid or lower the price. This one works just fine, and now you don’t have to worry about banging it around. Been done for you..

H: 6 1/2″  W: 18 3/4″  D: 12″
was $850, now $750  including shipping

 

Below are the two main detractions on the lid – right dead center on the end molding something fell on it. Looks like it was a chisel! Out along the back edge is some minor denting…

Desk boxSOLD

This one’s been around the block a few times. Most recently it’s featured in my book Joiners’ Work – (get the book here & make your own desk box, https://lostartpress.com/products/joiners-work )

I really like this box, but am seriously jammed for room in the house. Plus I have a very large chest of drawers to bring in the house soon, so I’d be pushing my luck to get this & that in. It’s a copy of one I saw many years ago, made in Braintree, Massachusetts about 1670-1700. Red and white oak, white pine bottom. Hand-made iron hinges. 4 drawers inside, two tills and a tray. Great thing about it is your family can’t pile anything on top of it, so you can get at its contents easily.

H: 11 1/2″ W: 24 1/2″  D: 16 1/4″  height at the front is 6 1/2″

Was $2,000. Now $1,600 plus shipping.

 

 

Carved panel; Alaskan Yellow cedar – SOLD

I’ve said it before, but this is really & truly the last piece of this wood that I have. Working this wood was like nothing I’ve ever seen or felt before. Or since. There wasn’t enough wood to re-saw and make a small box, so I carved this large panel with a design found in a room at the Victoria & Albert Museum. The room came from Bromley-by-Bow; maybe early 1600s.

If you’d like, I can put some screw eyes & wire on the back, or you can decide on how to display it when you get it.

H: 21 3/4″  W:  10 1/2″
$450 including shipping

 

Plymouth CRAFT’s class making the JA chair

Sorted some photos from Plymouth CRAFT’s recent class in making the Jennie Alexander chair. We held this class at the wonderful Wildlands Trust property in Plymouth, Massachusetts; great venue for us. https://wildlandstrust.org/

Pret & I brought the red oak to the site in eighths of a log, 5′ long. Then the students took it from there. Here is some froe/riving brake work.

I think we based this brake on one in Pete Galbert’s book Chairmaker’s Notebook https://lostartpress.com/products/chairmakers-notebook 

Might be an adaptation from the whole bunch of those Windsor chairmakers; Sawyer, Curtis Buchanan & Pete…maybe Elia too?

6 students, 6 days, 6 shaving horses. Here’s three of them anyway. We made a lot of shavings. They started with the front posts, then moved onto shaving the rear posts.

After shaving the rear posts, they go in a steambox to soften them for bending on the forms. Here’s Nathan limbering a post prior to bending it for real.

Image may contain: 1 person, standing, shoes and indoor

The posts bent on forms, they’ll stay in the form for a couple of weeks. The students were then issued a set made by the previous class.

And rungs. Dozens of them.

Nathan & Elijah hunkered over slat-mortising.


Despite my near-constant ridicule, this “mortise-cleanout tool” from Jennie Alexander proved popular. Rubbish, I say.

Jon, Job & Nathan boring their posts in preparation for the first sub-assembly.

and here is the final bit of that assembly – stubborn joints get driven the last bit by a clamp. Job & Nathan.

One day Daniel came with me, I got him involved prepping rungs with the spokeshave. I think he did 3, then focused on eating biscuits.

Then onto boring for the front & rear rungs.

What we don’t see here is forming the tenons, we used a spokeshave to get them to size. Then more assembly.

Part of  any class like this is being ready to tackle problems. Let’s say for example, someone’s front rung breaks under pressure from the clamp (next time make the tenons tight, but not TOO tight…) There ain’t no getting it out, that’s for sure. So cut it off. Pare the posts smooth again. Transfer the center of that mortise around to the outside of the post – bore an 11/16″ mortise from outside – right through the tenon that’s stuck in there. Then in the other post do the same, only 5/8″ like the original joint. Then shave a long, tapered rung from dry hardwood and tap it in from outside the wider mortise. Glue the 5/8″ mortise if you like (I did, we glued all the joints. Belt & suspenders.) Trim the rung a 1/2″ or so beyond both ends outside the chair. Split the tenons, drive a dry wedge in there, & trim. Done, chair saved. I had done this once before, and was pretty sure it would work. Takes some careful alignment to get it right.

Marie Pelletier always says we have to have a class photo – she took it just after lunch, so a few slats short still, but here it is. The chair I have is an oldie I made for Daniel when he was little.

Image may contain: 7 people, including Peter Follansbee, people smiling, tree, grass, child, outdoor and nature

I was trying to make a chair for my demos, but along about day 4 I abandoned it. Daniel & I finished assembling it the other day, after unpacking. I got the slats & seat in it today, but no photos. Next time.

I’m sure we’ll do this class again next year – this was the 2nd one we did this year and it seems to be a hit. I’ll be sure to post about it here, but for the belt & suspenders approach to hearing about it, sign up for Plymouth CRAFT’s newsletter. We only send out stuff when we mean it, so it’s not like we’ll assault your inbox. https://www.plymouthcraft.org/contact 

Chairs on the brain

One of JA’s last chairs

 I spent a lot of time wtih Brendan Gaffney while I was at Lost Art Press last week, and chairs were our main subject. He’s gone bananas over Alexander’s (& Chester’s) chairs. https://www.instagram.com/burnheartmade/  

Earlier I posted a bit about a visit I made with Brendan to see a few of Chester Cornett’s chairs at the Kentucky Folk Art Center in Morehead KY. He gave me a copy of an exhibition catalog produced there called “Chester Cornett: Beyond the Narrow Sky.” I see now it’s available online so for those of you who can tolerate reading stuff on-screen here’s the link:
https://scholarworks.moreheadstate.edu/cgi/viewcontent.cgi?article=1012&context=kfac_exhibition_catalogs

After the carved box class at Lost Art Press, I came home & finished up a couple of boxes, then launched into preparation for the JA ladderback chair class starting tomorrow with Plymouth CRAFT. I’m looking forward to shaving up some nice fresh red oak, should be fun. Smelly, but fun. 

While on the subject of JA’s chairs, after all these years I’ve been published in Taunton’s Fine Woodworking magazine.  https://www.finewoodworking.com/ 

Issue #277, Oct 2019 features an article I worked on about making a rectangular stool with a hickory bark seat. The focus is on the wet/dry joint so critical to this construction. It was Taunton Press that first published JA’s book back in 1978 that led to me being a woodworker in the first place. I’ve worked with FWW a few times, appearing at some of their events and it’s a thrill to now be presented in their magazine. Thanks to all on staff there that made it happen. It was an extra surprise to get a nice book review for Joiner’s Work from them as well, in the same issue. Thanks, Barry. 

If you need the book after reading the review, it’s here:  https://lostartpress.com/products/joiners-work

 

where do I get logs?

It’s a very common question. I usually suggest small sawmills, firewood dealers, tree-cutters, etc. For many years, my friends & I have worked with the folks at Gurney’s Sawmill in East Freetown, Massachusetts. They’re very patient with us, I am extremely picky when it comes to oak logs, and am never buying more than one at a time…

Pret & I went there yesterday to shop for Plymouth CRAFT’s ladderback chair class coming up in August. Here’s the first pile we saw; but there was another pile just before it.

 

 

For once, I’m not looking for the largest diameter log I can find; for many reasons. The heaviest parts of the JA chair are just 1 3/4″ or less in diameter when we split them. So straight & clear were more of a priority than wide. Straight & clear is always a priority. The logs in this pile were 12-footers (over 3.5 meters for some of you). I didn’t think to take the camera out until after they plucked our log off this pile, but it was near the front, on top. That NEVER happens. They’re usually buried under lots of other logs.

 

The crew at Gurney’s moved the log to a spot where we could split it into pieces we could manage. Here’s a clean cut on the end; showing just how centered this log is, nicely round. Even growth rings – looks great.

The log was 12 feet long, about 20″ in diameter. Pret cut it into two five-foot sections, with the remaining 2 feet in the swelled butt of the log. Here’s the wedges driven into the end of that first cut.

 

Honestly, I did work at splitting too – he just doesn’t work the camera. It’s OK, I don’t like to work the chainsaw, so we’re even. Using a peavey to lever apart the first split.

Hard to read in this photo, but Pret’s using a slick to get in there & snip the crossed fibers in the red oak. I’m sorry I didn’t get a better shot of this. It’s quite an innovation to use that wide chisel this way. We’ve always used a hatchet or small axe for this, but he came up with the slick for it. The cutting edge is just where you want it for this job. The hatchet can bounce around in there, the slick doesn’t.

We first thought we’d load the quarters in the car. Then came to our senses and split them into eighths. Took one five-foot section in this load. Will return for the rest later. Total time splitting was just under an hour probably. 165 board feet in the log and I paid .75 per board foot. I hope this section will make the six chairs we need for the class, with a few extras. We’ll see in August. But first, I’m off to Lost Art Press for box-making.

This one’s for McKee – when I’m back 2nd week of August. If you can handle the program….

The Road to Hell…

This clean-up is harder than I thought. It takes longer, anyway. There’s a pile of baskets, the best of which are here – some finished, some nearly so. All of these were sitting up in the loft for a year-plus. But at least now they can get used.

Here’s the ones for today’s work – I have some last bits of hickory to split, shave & bend for handles & rims.

Two stools – the one on the right is brand-new, just finished last week, maybe it was the week before.

The joined stool is #3 of a pair. I made parts for three when I was making them for the Cutchogue Old House project. Then realized the order only called for two. So this stool, all turned & joinery cut, went up into the loft. I brought it down when I was prepping for my Winterthur demo last month, did some quick carvings on the rails, then pinned it. Today I plan on making the seat board, pinning that & tomorrow painting it red.

Birch bark canisters.

Ugh. I am very taken with this work, but have only spent a little time with it. Last fall Plymouth CRAFT hosted a class by Jarrod Dahl – and I learned a lot from those sessions. This one I had cut the finger joints some time ago, made a bottom, but ran out of bark so couldn’t make the bands that usually go around the upper & lower ends. I decided last week to forget them, and made a top for it, and fitted it with a basket handle. A little chip carving finished it off. 6 1/2″ diameter, 9″ high. 

While moving some large books around in the house, I found a small sheet of birch bark that I had flattened & forgot about. It turned red – I don’t know if that was from the book, the paper between it & the book or what.

 

 

 But I made a small canister from it, and had some short pieces to make the bands. Now a handle & it will be done.

Some post & rung work:

The ladderback chair I started during Plymouth CRAFT’s first chair class early in May. It came home in pieces, but I figured I better build it now or just burn it. Assembled it yesterday. Slats are next. The stool parts beside it are overflow from the finished stool above. So I’ll finish both of these up, then they are slated to get rush seats instead of hickory bark.

In my cleaning, I keep running into bits of wood stored around – “Oh, that’s going to by X, Y or Z someday.” This one is mahogany – a wood I have never used. I think Bob Van Dyke gave it to me. One little piece, what could I make from one piece? One of Roy’s sliding lid boxes. 

I’m not going to spoil it for those that don’t know these little puzzles. You can watch him make one here – https://www.pbs.org/video/dovetailed-grease-pot-bmswsp/

And look – one more. This carved box only needs a lid and some paint to call it done. OK, I know what I have to do now, better get away from this desk and do it.

 

 

 

 

 

 

 

 

Making Chairs from a Tree with Plymouth CRAFT

That was quite a week-plus. Plymouth CRAFT hosted its first-ever 6-day workshop; 6 students came to Massachusetts to learn how to make a chair from a tree, as JA’s book proclaimed all those years ago. For me, it was an overwhelming experience – to see all these new chairs, following Alexander’s steps, and in many cases using tools and equipment from her workshop…I can’t tell you how many sentences I started with “I remember Alexander saying/doing…”

Image may contain: 7 people, including Peter Follansbee, people smiling, people standing, tree, outdoor and nature

Here’s some photos, a couple I clipped from Marie Pelletier’s FB thread (the group shot above for example) – she shoots all our Plymouth CRAFT events. Most of these were mine, but I often forgot to shoot stuff.

Day one, after the first riving session, students begin shaving front posts.

A lineup of chairs; from left – antique New Jersey chair, PF 2019 chair, JA one of the last batch, PF 2018, JA stool, pre-1978, JA one-slat, c. 1975, PF kid’s chair, c. 2008.

Some layout of rungs, to be split. Ash, dead-straight. We lost very few pieces.

Andy splitting some of the rungs with a froe.

Arizona Sam shaving a rear post.

 

 

Kurt helping Andy bend some hot posts.

 

They worked green wood for the first couple of days, then following the format employed for decades by Drew Langsner, after they shaved & bent stuff for the next class, I issued air-dried stock I prepped ahead of time. That’s what they made their chairs from…here’s Andy & David chopping slat mortises.

Then it’s time to bore them. Here, Kurt & Warren are boring a front post. We teamed up, at least for the first sections, good to have an extra set of eyes on the progress.

It’s a JA-innovation to assemble the side sections first. Probably overkill, but it’s how I do it still. Here, Kurt has done a mock-up once his side sections are assembled. I get it, I want to know what it’s going to look like too.

 

Then bore for the front & rear rungs.

I showed them how I size tenons by jamming them in a test-hole in dry hardwood. Spokeshave work.

Image may contain: one or more people, people sitting and indoor

Then assembly. Make sure the shorter rear rungs are in the rear. That way the longer front rungs go in front.

 

After a short steaming, the slats are popped into the mortises. Here, I’m making a slight adjustment.

Image may contain: 2 people, people standing, shoes and outdoor

Some student’s first chair – (that’s a joke – it’s Brian Chin’s – he became “some student” through an innocent remark I made…)

He & Arizona Sam scored some hickory bark and had time to weave the seats on the last afternoon.

Thanks to the usual Plymouth CRAFT crowd, especially Pret & Paula, the great students who put up with me, and to JA & Drew Langsner, who all those years ago showed me what to do.