I just recently came back from a 6-day class teaching the JA chair at Pete Galbert’s shop in Rollinsford, N.H. Assisted again by Charlie Ryland – it went swimmingly. And of course, the teacher learns as much as anyone, maybe more. So now I am itching to make some more chairs – but can’t get to them just yet.
Charlie (r) helping Brett assemble his chair.
There were 8 students whaling away at some red oak and a little bit of ash – splitting & shaving for a couple of days, then boring mortises & shaving tenons. All the chairs went together fine and were really well-done. The slats in particular went off without a hitch. Always a relief.
the brace & bit
I told “iron man” Russ he was my favorite student because he used the brace & bit – most others used a cordless electric drill. (actually used the brace & bit too – but I still called Russ Iron Man.)
Pete’s shop is in a huge mill in Rollinsford, right on the NH/Maine border. Upstairs is a semi-new tenant, but an old friend – Dan Faia. We took an early lunch break to go see Dan’s new setup there – he’ll be in the mill full-time starting later this spring, offering small classes and even one-on-one instruction.
Dan Faia
For decades, Dan has been teaching at Nort Bennet Street School in Boston – and running the furniture program there for a long time. Now he’s going to be closer to home and avoiding all that traffic that he endured so long. His shop in the mill is spectacular –
patterns galore
Everywhere you look is inspiration.
legs
We spent a bit of time learning about this chair he’s been building as a Fine Woodworking video – they’re just about done shooting it I think. It looks like Dan just waves his hand and there’s a walnut chair…
FWW video chair
So if you are looking for first-class instruction in fine furniture work, take a trip to Dan’s shop – here’s his website, etc
It was 1976. I was eighteen years old. My father had died the year before, and among his effects that came to me by default (I still lived at home) was a tablesaw & jointer, drill press, router, lathe, hand-held “power” tools and an assortment of handtools. I was an art student, aspiring to be a painter. I learned from a neighbor how to use the tablesaw and began to make picture frames for my paintings. Somehow made a bookcase, surfaced with a belt sander.
That summer I accompanied my mother on a trip to Doylestown, PA to visit her childhood friend. We did the tourism routine there, including the Mercer Museum – so I saw rooms full of antique woodworking tools, but have no recollection of it. I have a vague memory that we visited Nakashima’s showroom – but I might have imagined that. But one thing I know for certain – on that trip someone showed me an early issue of Fine Woodworking magazine. And I subscribed when I got home. Back then, information trickled out, unlike today’s barrage. I used to read every word in each issue, several times in many cases. I still have many of those old copies. And I know many people who tell a similar story. It was through Fine Woodworking that I got onto John Alexander and Drew Langsner.
The other day, Dave Fisher wrote to me to congratulate me on being on the cover of the new issue. I hadn’t seen the email from FWW and although I knew my box article was in the works, I had no idea it was going to be the cover. I remember when Pete Galbert wrote his version of this blog post – and now it’s my turn. Thanks to everybody at the magazine for making it happen, I appreciate it.
Barry Dima came up here in the beginning of this year to shoot the article about making the carved box. Because the whole world flipped upside down shortly after that, I forgot about it. Every now & then it would come up again and I’d be surprised. Recently I was sorting photographs and saw that box & couldn’t place it. Then I remembered I had sent the box down to them to photograph – now they’re done with it, so it’s available for sale.
Approx dimensions are H: 8 1/2” W: 24” D: 12 5/8”
Red oak box, pine lid and bottom. Till inside. SOLD $900 includes shipping in US. Leave a comment or send an email if you’d like it. Check or paypal ($927 through paypal.) Or when the magazine comes out, you can make your own.
I spent a lot of time wtih Brendan Gaffney while I was at Lost Art Press last week, and chairs were our main subject. He’s gone bananas over Alexander’s (& Chester’s) chairs. https://www.instagram.com/burnheartmade/
Earlier I posted a bit about a visit I made with Brendan to see a few of Chester Cornett’s chairs at the Kentucky Folk Art Center in Morehead KY. He gave me a copy of an exhibition catalog produced there called “Chester Cornett: Beyond the Narrow Sky.” I see now it’s available online so for those of you who can tolerate reading stuff on-screen here’s the link: https://scholarworks.moreheadstate.edu/cgi/viewcontent.cgi?article=1012&context=kfac_exhibition_catalogs
After the carved box class at Lost Art Press, I came home & finished up a couple of boxes, then launched into preparation for the JA ladderback chair class starting tomorrow with Plymouth CRAFT. I’m looking forward to shaving up some nice fresh red oak, should be fun. Smelly, but fun.
While on the subject of JA’s chairs, after all these years I’ve been published in Taunton’s Fine Woodworking magazine. https://www.finewoodworking.com/
Issue #277, Oct 2019 features an article I worked on about making a rectangular stool with a hickory bark seat. The focus is on the wet/dry joint so critical to this construction. It was Taunton Press that first published JA’s book back in 1978 that led to me being a woodworker in the first place. I’ve worked with FWW a few times, appearing at some of their events and it’s a thrill to now be presented in their magazine. Thanks to all on staff there that made it happen. It was an extra surprise to get a nice book review for Joiner’s Work from them as well, in the same issue. Thanks, Barry.
Back to the blog now. April has been a whirlwind month for me…and as I look back I see only 2 blog posts all month. When I counted up the final tally, I was out of the house & shop for 15 days out of the month. On top of that was packing and preparation for the various gigs, and unpacking & trying to sort out what’s what. I’m almost all set up again now. And it’s almost May.
I had posted about the barred owl at Roy Underhill’s place, but there was woodworking going on too. Two 3-day spoon carving classes. Lots of spoons underway; something like 18-20 students off & running. Or hewing, I guess.
The trip to Roy’s is a 2-day drive, so that was 10 days away. I came home, unpacked, put tools away and switched gears to prep for a demonstration & slide talk to the Timber Framers’ Guild at their meeting in Portsmouth, NH. https://www.tfguild.org/ Easy, this one was a up & back in one-day affair, but took time to prep. I shot no photos, because I was doing the slide-show bit, then I worked on the wainscot chair I have underway, I think. I honestly forget. It was a very nice crowd, friendly people who chop large mortise & tenons…
Back from that, un-pack, and dive right into prepping for Fine Woodworking Live in Southbridge, Massachusetts. http://www.finewoodworkinglive.com/
A one-day spoon carving class, followed by Friday night-Sunday afternoon conference. Hotel woodworking! I had little assigned to me there, a slide talk on Saturday morning, then loafing around hob-nobbing with woodsy types. They got me an assistant to help teach the spoon carving class – Dave Fisher! I wound him up & stood back & watched.
It was great to be able to see a lot of the event, at Greenwood Fest I never get to see the presentations for more than 10-15 minutes at a stretch, so I felt like I got away with something at this event. I didn’t take photos beyond Dave’s demo on bowl-carving. If for some reason you’ve missed Dave’s work thus far, go: https://davidffisherblog.wordpress.com/
As you see, it truly is hotel-woodworking. Wall-to-wall carpeting, cameras projecting onto screens. It all works out very well, but it’s hard to shoot coherent photos. So these were all I got.
Then we piled into see a very clear demo from Pete Galbert on turning. I’ve done almost no turning for 3 years so it was very helpful to get a breakdown on his approach. I have a lot of lathe-work coming up, so I went and bought Pete’s new video from Lost Art Press to help me get my turning muscles back. https://lostartpress.com/collections/dvds/products/galbert-turning
It was really a great time. The Fine Woodworking crew worked long and hard to put on this event, I highly recommend it. I’m sure you’ll get wind of it when they announce it for next year.
I did a couple of presentations last weekend at Fine Woodworking Live; a seminar put on by the magazine. It was a sold-out affair, and seems like everyone had a good time. With the magazine staff, the presenters and the attendees there were close to 300 people there. All trying to consume as much information about woodworking and furniture-making as possible.
My talks were 90 minutes, and it’s hard to cram everything I know into that time slot. Because my work is so closely based on studying period pieces, I tried to show some examples prior to my demonstrations. This blog post will flesh out some of what I was talking about.
Al Breed came to one of my sessions, and asked about the insides of the mortises; is there any indication that the joiners bored them first? My reading of the evidence is that these narrow mortises, typically about 5/16″, are just chopped. No need to bore them first. These shots (scanned from slides, thus not as sharp as they might be) show the inside of the top front rail of a chest from the Smithsonian. The chest was made c. 1640-1670. Oak. The joint is broken open near where the till parts fit. One of the nice things about oak is how well it splits, but that’s a drawback too.
inner front rail, smithsonian chest
Here’s a detail of that joint, showing the chopped bottom of the mortise, in the first photo you can also see the angle of the mortise’s end grain cuts, and the trimming of the tenon’s edges.
This chest has a joined front fixed to board sides and back. So a blending of a board-chest and a joined chest. Two pieces built this way survive from this shop.
To me it’s not a surprise that this joint blew apart, the surprising part is that more didn’t. I have written before about how much wood is cut away right were all these parts converge – the mortises for the top rails, the grooves for panels on front & side, the notches for the till side and till bottom, and the mortise bored for the till lid. It’s like a game of connect-the-dots.
here is part of that earlier post:
This next photo is the front stile for the chest I’m building now. This stile is red oak, and it’s about 3 1/4″ wide by 1 3/4″ thick. Clustered up near the top end of the stile are several cuts into the stock.
First, the two mortises, for the front and side upper rails. These are 5/16″ wide by about 3 3/4″ high. The one for the front rail is about 1 1/2″ deep, the other about 1 1/4″ deep.
Each has two 1/4″ holes bored in them, those for the front rail go all the way through the stile.
There is a groove running along each edge, into these mortises, for the beveled panels.
Additionally there is a notch cut across the inner face of the stile for the till bottom. this notch is about 3/8″ wide and about the same depth. It is positioned so that the till bottom is flush with the bottom edge of the upper rails.
What is missing from this photo is one more assault on this piece of wood – the hole bored into the stile for the hinged end of the till lid. This hole is usually about 3/8″ in diameter and about 1/2″ deep, and right near what will be the top end of the stile, after the extra wood is trimmed off the top. It will be about 3/8″ away from the mortise for the side rail.
That’s a lot of cuts into this piece of wood, all in the same neighborhood. Sometimes I am amazed that the stile can take it.
Another thing we discussed (I think this was a breakfast discussion…) was the backs of pieces. Chris Becksvoort was telling us about Shaker work, Al Breed about Newport 18th-century work – I chimed in with a group of chests and cupboards from Plymouth Colony from the 2nd half of the 17th century. Here’s the surviving section of a chest with four drawers; in “as found” condition.
Look inside, the inner face of the rear section is a bit firewood-like. (the strap hinges are replacements) Narrow oak panels, with muntins that have large torn-out sections from riving them:
And a knot in one, and panels with riven texture – not planed smooth.
Sometimes the insides have fully-formed moldings on the framing parts. These get covered up as soon as the chest is filled with textiles. Some Boston joiners did the same thing.
All the chests and cupboards from this large body of work use employ chamfers on the framing parts on the side elevations; usually stopped chamfers. You see it below on the lower edge of the horizontal rail:
stopped chamfers
But they did it too on the rear elevation. Sometimes smooth transitions, sometimes stopped chamfers. This is the part of the cupboard or chest that gets shoved against the wall! Hard to understand the outside being so neat when sometimes the inside is just this side of firewood.
PETER FOLLANSBEE: JOINER’S NOTES 