I can do that…

I spent two days recently ferrying around Long Island with my friends Bob Trent and Mack Truax. We were researching furniture for a project there in Cutchogue. More later about that, but I wanted to get this picture out into the world.

The back of a joined chest with drawer. Never touched by a plane at any spot, it’s all riven or hewn. And the hatchet had a run-in with some iron object, chipping the cutting edge. Blow the photo up and you can “read” each stroke of the hatchet based on the tracking made by the notch in the edge. This surface is not un-heard-of; but is a somewhat extreme example. Rougher than most…I love it.

Here’s a detail from the front. The arch fits in like a framed panel, then below it the columns, with their capitals and bases, are thicker, reaching back behind the plane of the arch/panel. (the column/base/capital on our right is original, the others replaced). THEN – the carved bit with the leafy-flower shape is nailed from inside to the backs of the frame. A pretty involved series of moves to create a great deal of depth. Needs a thick bottom rail.

Shooting in the tight spaces was hard, I didn’t even try to shoot inside the chest with the camera. Used an Ipad to shoot this grainy photo, but it gives you the idea of what is going on.

Not the craziest thing I’ve ever seen, but it’s not far off.

Bonus item was this New Haven box, with S-scrolls running all one way, rather than opposing/symmetrically. Trent files this under “Plan ahead!”

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Update, oak furniture & spoons for sale etc

I started some blog housekeeping today. I never get around to cleaning up the pages on the blog. First thing is there were spoons and a bowl left last week. So I made a page for them and posted it in the header. I added two pieces of oak furniture for sale as well. Certainly not an impulse purchase like some of the spoons – but better they’re posted here than just collecting dust. This chest is one of them – and it’s at a slightly reduced price; $3,600.  Here’s the link to the page. The chest, a large box, spoons & a bowl.    https://pfollansbee.wordpress.com/spoons-for-sale-march-2018/

 

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The other thing I am working on, woefully late, is my teaching schedule. I created a page for that as well. I’ll update it as I get my act together. There will be the usual Plymouth CRAFT stuff in the fall; and more at Bob Van Dyke’s Connecticut Valley School of Woodworking. The page is also in the blog’s header and here’s the link:  https://pfollansbee.wordpress.com/teaching-schedule-2018/ 

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For those inclined, a reminder that I take custom orders also. I’m chipping away at my list. Among them is this box with a drawer, for a descendant of William Searle, the joiner in Ispwich, Massachusetts. This afternoon was one of those days in the shop where everything went exactly as planned. No hitches anywhere, smoothly flowing all day long. But… I shot no photos in the shop as I worked. I planed and cut the end boards, rabbets front & back, made the till, bored all the pilot holes, fit the hinges in the back board, and assembled the box.  All red oak, except the till side & bottom, Atlantic white cedar.

The drawer front caught some raking light as I was leaving the shop.

And while I was outside hewing, this cooper’s hawk strafed the mourning doves. Missed.

Installing a lock on a joined chest

I installed the 2nd lock the other day. The first one was here – https://pfollansbee.wordpress.com/2018/02/08/locks

This one was easier because I was fitting it in a chest, not a box. I don’t often do these so I cut an entire housing in a piece of scrap first.

After taking some measurements from the lock, I scribed a centerline and then located the keyhole. When I bored it, I used a square to help align the bit.

One step I forgot on the box lock the other day was the housing on the top edge of the rail/box front. Here I marked it out with a chisel, then chopped & pared it. This notch is quite shallow, but helps snug the lock down into place.

Next comes sawing, chopping and paring to cut the multi-tiered housing for the lock and its moving parts. I scribed the limits with an awl & square, and marking gauge.

When chopping, I braced my hip/gut against the chest front to support it while knocking against it. I wish I had cut this when the parts were un-assembled…but if wishes were horses, beggars would ride.

It’s easy to cut the depth of this housing un-even. I kept chopping and then paring across the grain.

This is the housing just about done – it needs to go lower to reach down to the scribed line.

At this point, I got the lock ready to install, but first had to extend the keyhole. I scribed about the bottom of the key, and bored & chopped the rest.

Still not installed; I get it this far – then scribe the rectangle where the staple from the lid will fall into the lock. That wood needs to be cut away.

At this stage, I’ve nailed the lock in place, and added the escutcheon too. Its nails are quite short, if they are too long, they can interfere with the lock. Once it’s done, I lock the staple in place and mark the underside of its plate with a Sharpie/felt marker – then close the chest lid. And lean on it.

That leaves some impressions in the underside of the chest lid. Two divots from the feet of the staple. And a smudgy black rectangle showing where to pare the lid to engage the plate. I took a small carving gouge to hollow out a spot for the staple’s feet.

A benefit of a pine lid is that this operation is easily done. Well, still awkward up in the air, but it’s not oak at least.

Once I had it where I wanted it, I bored pilot holes for the nails. Reamed those holes, and drove the nails.

Then, test the lock & key. If all goes well, then you clinch those nails on top of the lid.

I wanted to see how the lock worked from the inside. But it’s very dark in there. If you’re going to be locked inside for any duration, I suggest bringing a light.

 

First photos for 2018

As I write this blog, I sort the photos into folders, sorted first by the year. Yesterday I started the 11th folder – “BLOG 2018” – whew. So here goes year 11 of this collection of stuff about my oak furniture and more.  Remember when I wrote about finding my stuff on the 2nd-hand market?  https://pfollansbee.wordpress.com/2017/08/02/i-got-it-second-hand/

Well, now I’ve made it to the big-time second-hand market!  http://www.sothebys.com/en/auctions/ecatalogue/2018/important-americana-n09805/lot.732.html

Bob Trent had me make this cabinet for his friends Constance & Dudley Godfrey; and now some of their collection is being sold at Sotheby’s this month. I didn’t do the color. Ours looks new, like this:

This picture is of course a lie. Ever clean up your house when company is coming? I cleaned mine yesterday to shoot some furniture photos. I used to shoot every piece I made at my old shop; getting out background paper, lights – all that stuff. Now I have no room for that. And I decided to try to shoot the stuff in its normal settings. That means either in the shop or the house. To shoot it in the house means remove all the extraneous junk piled here & there – it’s a small house, we home-school the kids – and we both worked in museums, which means we keep everything, thinking it’s important.

Here’s another lie:

I have one of these boxes-with-a-drawer to make for a customer this year. This one usually has horses and funko-pops on it. And other 12-yr-old girl stuff.

Outdoors is perfectly honest chaos. Down river, nearly high tide.

Up river. flooded marsh. 

 

Spending these fiercely cold days working at the desk.

Lectures coming up in Colonial Williamsburg, Sotheby’s, Fine Woodworking Live in April, and more. I’ll post my schedule for teaching soon. It will include some slots here for one-on-one classes. Keep warm…except you folks in the southern hemisphere, you keep cool.

 

Thank-full

red oak

Here in America, we just celebrated a holiday called Thanksgiving. It used to be about over-eating, now it’s mostly about shopping for mass-produced stuff. I try to stay out of it. The other day I was reading the blog from Mortise & Tenon magazine, in which they asked the rhetorical question “Why would you labor at something you don’t love?” – I realize there are many of us who do just that, for various reasons….I’ve done it myself. Making a living sometimes requires that we spend time doing things we’d rather not do…

shop doors

 

above the bench

I am especially aware how lucky I am to work the way I do & make my living that way. I have great friends who have helped me along the way, a wife who doesn’t need all the latest gadgets and baubles (my kids would like them, though!), readers of this blog & IG, clients, and students in my classes who all help support my work. I appreciate it all, and am eternally thankful. I am unbelievably lucky to spend my days the way I do. Thanks, all.

I went out this morning, lit the fire, filled the bird feeders and took some photos. Now for breakfast, then I get to go to work.

“WS”chest frame test fitted

 

“WS” chest frame, mitered M&T
shop from the riverbank

 

down river

 

from the riverbank
light frost

 

chest with drawers; pulls and more

First off, nice going to those who pitched in to help that Vermont school teacher with the fundraiser to buy spoon tools. They met their goal quite easily, I think thanks to you blog readers here. These on-screen connections can be alienating sometimes, but at times like this one, it truly is a community feeling. I really do appreciate the feedback I get from this blog, it means a lot.


Tomorrow I’ll deliver this chest with drawers to the Fuller Craft Museum for the exhibition about Plymouth CRAFT. http://fullercraft.org/event/living-traditions-the-handwork-of-plymouth-craft/

I did the bulk of the last-minute junk last week, and a good thing too. Just been knocked out with a flu-ish thing for 5 days. All 4 of us have had it in various forms – so it’s felt like a long time since we’ve had our heads above water.

After watching all the bowl turners at North House a couple of weeks ago, I wanted to come home & turn bowls. But instead, I turned drawer pulls in white oak.

The drove them through the hole I bored in the drawer front, and split the tenon with a chisel.

and drove an oak wedge into the resulting split.

Here is the wedged tenon, just prior to trimming.

These pulls are about 1 1/4″ in diameter.

I made some adjustments to the drawer runners. These things are always fussy…they fit into notches in the stiles, and often I toe-nail through them into the stile. You can see one of those nails out at the rear stile in this shot:

Here you can see one of the drawer runners in the drawer opening above, and the groove in the drawer side below. When all goes well, this is a nice way for a drawer to slide. Especially these heavy oak drawers. There will be a pine panel behind these drawers, but that will have to wait til the exhibit is over. Mid-June I think. After Greenwood Fest…

Joined chest class

This past weekend was the wrap-up to the joined chest class at Connecticut Valley School of Woodworking. http://www.schoolofwoodworking.com/ One weekend a month, for five months, with homework is a tall order.

chest-front
Matt’s chest front assembled

In addition to the outlay of cash, these students made the commitment of time – that is really striking to me. I appreciate them signing on for this class, and Bob Van Dyke for making it possible. We had some struggles, mostly related to wood supply; and also had a lot of fun making these chests. When I was a student many years ago, Jennie Alexander used to have us all make the same ladderback chair in the class, there was no deviation. I remember once JA suggested just making the chairs, piling them in a heap, and each student taking one home. That didn’t fly, but it illustrated the general notion of a class project.

carving
Rick doing more carving

My workshops are usually nothing like that. I seem to be dumb enough to say to each student, yea – you could add this or that, make this change – why not carve the side frames and panels – so there’s a lot of variation in these projects. And because of the amount of work involved, each student was at a different point in their chest. The way the class worked, I’d cover two topics each weekend,  – layout, joinery/carving, decoration/tills, floors, etc.

Then I’d wander from bench to bench to see where the students were, and what they needed. In between classes, I’d often send them blog posts that served as notes for what we just did, or what was coming up. When it ran smoothly anyway…here’s pictures. Some awful. some ok.

detail
molded edge, peg holes. panel

A pile of chest parts; ready for test-fitting

stack-of-chest

White balance out the window – but framed now, & panels cut to size.

frame

Stock prep. Dwight lays his planes on their sides, I see.

stock-prep

what are these guys doing rooting around in my chest?

thieves

Oh, trying to suss out the till lid scenario.

tills

Tidy bevels on panels.

beveled-panels

Rick’s tool box – dynamite from 30 Rockefeller Plaza.

tool-box

Pine lid installed

lid

Back home in daylight again. Started linseed oil. A few moldings left, some drawer pulls & done. then it goes to Fuller Craft Museum for the exhibition about Plymouth CRAFT.

daylight-again

I have two more oak classes at CVSWW – a weekend of carving in May, and later in the fall, a 4-day class in making a carved oak box. Link at the top. Box dates aren’t set yet, but I think it will be late September or early October. I forget…