brettstuhl batten-fitting, etc.

two boards, no legs

I worked all day, but you wouldn’t know it. I felt like I was moving in slow-motion. But I was being extra careful – I want this chair to come off without a hitch. The photo above is where I quit. I’ll show you what I did to get to that point.

The day started off laying out the housings for the two oak battens under the seat. Drew’s plans in the old FWW said the battens were 2 1/2″ in from the edges of the seat. I marked that line, then used an adjustable bevel to layout the angle from the beveled batten.

adjustable bevel & awl

But the battens are tapered in width, in addition to being beveled on their edges. So another adjustable bevel to find the inside edge of the batten-housing.

Lots of layout

After double-checking this layout, I began by sawing the edges of the housings, as far as I could. They stop about 1 3/4″ from the front. After a while, I was tilting the saw up a bit, and using the teeth just under the handle – the teeth you hardly ever use.

saw as much as I can

I chopped out what I could get at near the back of the seat. Just breaking out the waste between the two saw kerfs.

chisel work begins

Then more chisel work.

Then even more chisel work.

paring with a long wide chisel

There’s no need to see the whole blow-by-blow. That’s probably too much already. Check the depth…

I aimed for 3/8″ deep

Then tested the battens, made adjustments, and tested them again. I had to give these some pretty good whacks to get them in there. Satisfied.

Mortising was long & slow – after the layout, I bored two 7/8″ holes in each mortise. The bevel helps aim the brace & bit.

The butternut’s easy, then comes the oak battens

More chisel work, more test-fitting.

paring the mortises

That seemed to take a long time. But it was then past mid-afternoon & I was getting tired. That’s a good time to slow down, not speed up.

testing some more

It’s in place, I need to trim the shoulders of the tenons – I had cut them square, forgetting they compliment the angle of the back. Next time, some wedges for these through tenons, then the legs.

It’s not that big a loft…

the loft isn’t all that large; only 12′ x 8′. But I manage to pull a lot of stuff down from there…lately it’s been butternut boards. I have operated essentially as a mono-culture in furniture work, maybe a duo-culture. Oak and pine. Every once in a while something slightly different; usually that means ash.

Years ago, I got a job to make a walnut high chair – customer’s wood. Big mistake. Then I built a chest with walnut I selected. Better. Then quartersawn walnut – now I started to get it. Riven- even better. But it’s still very dark, and for someone who relies on shadows to see what I’m carving, that gets tricky. I finally got the hang of it, but I don’t come across it very much.  I just finished this little walnut box – it was in the loft and just needed some molding here & there. And a cleaning…

I always joke that the best thing walnut does is sell. And I stubbornly keep making things from oak…then I went back into the loft and pulled down some butternut boards. I have often said, but maybe not often enough, I have great friends. In this case, Michael Burrey, https://www.instagram.com/mlbrestorations/?hl=en  who pretty much made me take these butternut boards from him. I might have paid him a pittance for one of them, but I think I got several in a couple of trips there…

Butternut (Juglans cinerea) is related to walnut, softer wood, lighter in color. On the left below is a board that has about 16″ of usable width, by 4′ in length. The narrower one I split apart from a wider board, to yield quartersawn material.

Looking at the end grain – the quartersawn one on top, its annular rings are perpendicular to the board’s face. It has very straight, boring grain. I love it, it’s perfect. The bottom one is the wider stock, flatsawn. You can see the growth rings wiggle this way & that. The fibers in the board’s face have a corresponding waviness to them…

The quartersawn face –

Even though this flatsawn face has some wild grain pattern, it planes easily and cleanly.

I had very limited experience with butternut before – this chip-carved box has butternut sides and ends, but a pine lid & bottom. I keep sharpening stuff in it. This butternut was radially riven – and worked like a dream.

I didn’t push the material too far, just the simplest of chip carving work.

I posted something on Instagram about butternut the other day, and Ouida Vincent reminded me that up in the loft is this not-finished sliding lid box with a drawer. So all the easy parts are done, now just the hard bits. This I made out of boards like the wavy one – I remember some of the carving digging in here & there, tearing things up when I wasn’t careful.

But I jumped ahead and started a new box from the quartersawn agreeable stuff. And I had the best time working this one so far…the detail at the top of the post is the ends of this box…

So, if you run across some butternut, grab it. Amazingly nice wood. Now, back to what I was doing…I’m not going up into the loft til these are done & gone.

The black walnut box is for sale – $800 shipped in US. Size is 11 1/4″ x 15 1/2″ x 4 3/4″ high. white oak back & bottom, blacksmith hinges.

I’m interrupting my interruptions

Took some time away from the carved box w drawer, to work with some funny wood. Yes. I’ve returned once again to using Juglans…

First up, juglans nigra….yes, nigra. Remember my struggles with black walnut? https://pfollansbee.wordpress.com/?s=walnut+high+chair   Well, of course the first go ’round I can blame on poor quality stock; kiln-dried, random-sawn lousy trees.

the 2nd time around, I got very clear, straight-grained, air-dried stock, and it’s two off-cuts from that batch that I’m working now.

walnut carving

But first, some green wood – a bowl from Juglans cinerea; butternut. That’s what I’m interrupting my interruption for…this could be fun…if that jackhammer next door would quit.

bowl butternut