a new chair

I was thinking about chair-making a lot lately, just had no time to do any. Now I do. First thing I did after cleaning the shop for 2 days was take this brettstuhl down from the loft and changed the outline of the seat. It used to look like this:

last year’s brettstuhl

That seat shape was pretty close to what Drew Langsner wrote about when I first learned of these chairs back in the mid-1980s. When I started building them in the past couple of years, I used that same shape at first. Then the more I saw of antique examples (online, not in person…) I decided I like this shape better:

that’s better

Then I went back to the chair I resumed work on the other day. An alternative to the chair above, this time with a 3-piece back.

chip carving

Yesterday I chopped the mortises in the seat board – starting with a brace & bit. These mortises are 7/8″ x 1 3/4″. I do them in 2 steps, first in the seat board, then in the battens.

ten degrees

Once those are chopped, I laid out the trenches for the battens. I saw and chisel most of this, then clean it up with a router plane. I pretty new tool to me. These battens were extras from making a couple of these chairs last spring, so beveled, not dovetailed on their edges. That means you can use the batten to guide the saw’s angle. If you’re careful. I do most of this sawing with the heel of the saw, teeth I rarely use.

white oak batten, butternut seat

Then knock out the waste.

bevel down

I use my large framing chisel to begin the cleanup.

it only reaches so far

I have done enough of these chairs now, and plan on more to warrant the addition of a router plane.

router, starting to get the hang of it

After I got the battens fitting & chopped the back’s mortises through those, I bored the mortises for the legs. These are 15/16″ diameter holes. Mine don’t exit through the seat – I made the legs a long time ago & the turned tenons weren’t long enough to do so.

boring leg mortises

I turned the now-dry tenons to their finished size, glued them & wedged them.

glued & wedged

Some more fussing with the back, more mortising & wedging of the tenons through the seat. here’s where it stands now – some trimming here & there to finish it off tomorrow.

butternut above hickory below