When Irving P. Lyon wrote about 17th-century Essex County furniture in the 1930s, he referred to part of this work as the “small panel” style, based on a decorative element that divided up surfaces into molded grooves, with inset false muntins. Like this drawer front from the cupboard at the Metropolitan Museum of Art.
On the cupboard I’m going to make there’s a row of this, but only one groove down its length. No matter, I decided I need the practice, so I began a piece for the front of a box. White oak, 8 1/2″ x 22.” This work is done in DRY wood. I have on the bench a perfect piece of white oak, riven radially, straight as an arrow and planed a year ago or more. I skimmed it again just to freshen up the surface and make sure it was as flat as I could get it.
First decision was how many rows? Two, then three turned out to be too few for the 8 1/2″ height/width. So I settled on four rows. Set a ruler at one edge then angled it to 15″ at the other edge, then ticked off marks at 3, 6, 9 & 12 inches. And that gave me the centers for each row.
I wanted nice crisp edges to the plowed grooves that came next, so I scribed those limits with a mortise gauge, above & below each of those center marks.
Then came the plow plane, with an iron 9/16″ wide. I did two rows from one edge, then had to flip the board around to reach the other two rows. If you do this, you MUST be certain that the board’s edges are parallel.
I made those grooves a little more than 3/16″ deep. Close enough to a quarter-inch I guess.
Next comes the molded edges to each of those grooves. To do that, I use a scratch stock. You could make a dedicated plane, it would make sense if you were doing a lot of this. I haven’t made any of this decoration since 2002, so the scratch stock is a good trade; time-wise. For this sort of molding, (one not on the edge of the board’s face) I use a stock that’s like a marking gauge – a beam with a slot for the cutter, and a fence fastened by a wedge. The cutter is filed from an old scraper or saw blade.
You can just go ahead and scrape/scratch the molding from there.
But you can speed things up a bit by removing some excess stock first with a round plane. Just a couple of swipes is all you need.
Eventually you have to flip the cutter around in the scratch stock to scrape the opposite edges.
I was shooting still photos and videos, and changing setups around. And doing work I hadn’t done in nearly 20 years. I got a bit past this point, but this a good place to stop part 1. Part two will be cutting & fitting the insets. Underway, but ran out of light. And energy at the same time. Funny how that works.
(pt 3 Essex County cupboard project 2021)