carved box

box done blog

 

open w till

 

Finished building a box the other day; red oak, white pine. The original this is mostly based on had no till, but I’m shooting this one for the joinery book, so added a till. This box has a wooden hinge; a small extension is made on the rear board, so that it overhangs beyond the sides. Then this “pintle” is shaved round, and fits in a hole bored in the lid’s cleats to form the hinging action. Some shots of the process:

Here, the rear board’s rabbet is double-long. Much of this excess length will be cut away, leaving the pintle. This shows the saw cuts that define the pintle. 

pintle sawn

 

Then I split the waste off. Red oak splits very well. 

 

split it

 

The result. Next is just gets whittled to roughly round. 

pintle roughed out

 

I jumped ahead and here I am nailing and clinching the cleat to the underside of the box’s lid. You can see the extended and rounded end of the cleat; with a hole bored in it. 

clinching cleat to lid

 

There’s a little fumbling around to get the lid in place and nailed on. But here is the side view of the end result. 

 

cleat & hinge

 

This box is a custom order, complete with initials. You can tell it’s modern, because the period way to render a “J” is to make it as an “I”.  But the customer was leery of having this box read “IT” – so I made up a modern-ish “J”. 

initials

 

Then I went back to my carving

back to carving

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