I did some more work on the box with drawer that I started the other day. First of all, this is as close as I get to having drawings to work from…and shortly after I begin, these are out the window. 

as close as I come

 

Today I had to finish cutting the housings for the till, and then bore the pilot holes for nailing the box together. These nails are the real thing, i.e. handmade nails. Rectangular in cross-section. Thin, wedge-shaped. Makes boring pilot holes tricky. http://pfollansbee.wordpress.com/2012/08/15/for-some-work-cut-nails-dont-cut-it/

the real thing

One of the great things about oak is that it splits so well. One of the drawbacks of oak is that it splits so well. Here, I used a tapered reamer to open up the pilot holes. I wedged it back & forth more than reaming it around & around. Have to be very careful here, it’s easy to break out the wood beyond the holes. 

wedge em open

 

I have sometimes hit on the idea of installing the gimmals/snipebill hinges into the rear board before assembling the box. Makes it easy to get at them, and reduces the chance that you knock the box apart while setting the hinges.  (for more on these hinges, see http://pfollansbee.wordpress.com/2011/12/14/setting-gimmals-you-might-know-them-as-snipe-bills/ )

the real thing pt 2

hinges

I didn’t get a lot further than this – I assembled the rear-to-sides, then temporarily tacked the front board in place so I can measure for the till parts.

http---makeagif.com--media-9-18-2014-76jcPp

Then I cleaned up & went home. Won’t get back to this til the 29th or so. Off to Heartwood School this weekend for next week’s class in box-making. Here’s the test-fit, with some Atlantic White Cedar that will be the till side. 

got this far

 

 

 

trimming scraps

 

I have a collection of bits & pieces of oak that I have carved over the years. One is a panel 7″ x 24″ – I wrote about this design way back when = http://pfollansbee.wordpress.com/2009/07/27/incised-wgouges-versus-v-tool/

When I started planning for my next spate of joinery projects, it seemed logical to warm up with something simple, a carved box. I’m off next week to teach a class in fact; so the timing was perfect. But then I dug through some oak I have stashed, and found the carved panel above; begging to be a box with a drawer. This is something I’ve never made, and have wanted to build for some time. http://pfollansbee.wordpress.com/2014/02/18/i-had-been-wanting-to-see-this-box-for-years/

box with drawer, Thomas Dennis, Ipswich, Massachusetts, made between 1663-1706

 

So right away, I’ve made it more complicated than originally intended. Mine will follow the format of the Thomas Dennis box; but different decorative details. When I briefly studied the the original, I didn’t record all the pertinent details of construction. So I have to make some stuff up – I learned on another project recently that when you don’t know what you’re doing, it’s easy to make mistakes. 

I gathered up some wood, carved new sides to go with the existing front.  

 

 

carved bits blog

Usually on a box, the carcass is fitted together, then the bottom nailed up to the lower edge of the carcass. In this case, the front is the same height as the side and rear. So I planed a rabbet in the inside face of the front board, for the box bottom to fit into. 

rabbet in front

Can’t have a box with this much pizzaz and not have a till, so I sawed & chiseled trenches for the till. Bored a hole for the till lid. 

till trenches

till bits

The front of the box is only 7″ high, but the sides and rear boards are 11 1/2″ high. On account of the drawer. The sides are glued up from narrower stock; as they were on the original. But the rear board I used a solid piece of 12″ riven oak – from this log http://pfollansbee.wordpress.com/2013/08/02/i-dont-have-time-for-this/

In this shot, I was fine-tuning the rabbets with a shoulder plane. I was going pretty quickly it seems. 

quickly trim rabbets

 

Then I plowed a groove in the rear board to further capture the bottom. This is one of the conjectural construction pieces – I didn’t handle the original box to see how the box bottom really fits. 

 

plowing

It’s a lot of fun being back at the task of joinery…and photography. 

old & new

When I left Plimoth Plantation in June, I wrote that I would be pursuing other aspects of woodworking beyond 17th-century joined oak furniture. But I also laid out that I wasn’t giving up the oak stuff, just adding to it. Bowls, spoons, baskets, weirdo boxes (coming soon) and more…

test only a test

And I have had the best summer ever, picking away at aspects of woodworking both old and new to me…but now it’s time to bring back to the blog some joined oak furniture, carved all over.

I dug my “real” workbench out of storage, and some tools and borrowed a work-space from my friend Ted Curtin – who thankfully almost never makes joined furniture anymore, (he’s a school teacher now – that’s good, because he’s better than me at oak stuff!)

Today I shuffled some stuff around, and will start in soon on shooting carved boxes, chests and more for an upcoming book on joinery.

Between travels that is…

We just had a cancellation in my up-coming class in making a carved oak box – so if you would like to tackle this sort of work, September 22-26 in the Berkshire hills of western Massachusetts, Heartwood School is the place to be. http://www.heartwoodschool.com/

 

open, with till

open, with till

opposing lunettes

opposing lunettes

oak carving box side Sept

till

till

This is going to be a really small class – so we will be able to really delve deeply into these boxes. I usually do this with 10 or 12 students; this time we’re hoping for 5! Lots more attention to carving patterns, and come hell or high water – tills! Students always ask, “can we put tills in our boxes?” – and the answer is usually “maybe” which really means “no.” 

This time – yup. I bet we will. 

come on, fall in the Berkshires? Send Will Beemer a note – it’ll be great. http://www.heartwoodschool.com/coursefr.html

oak bolt

 

 

 

 

back to the week that was…when we attempted to make 10 or 11 joined chests in no time at all. Knuckleheads. 

after all the riving and hewing; we hauled some of the stock into town to begin the task of planing it into boards. I’ll just bop the pictures in, then add whatever I can remember about it. Here’s Steven planing just like I showed him…

 

planing

Roy was astounded at the amount of shavings produced by working green wood

shavings pile up

roy & shavings

 

 

 

 

 

One of our un-named students works in a pointy building on the east coast, and to help him out, Roy put up surveillance cameras throughout the classroom..

woodwright cam

A broom wouldn’t do it, so Roy got out a pitchfork…

roy & shavings 2 roy & shavings 3

 

 

Elia couldn’t stand the idea of sending those shavings to the landfill, so we piled them in his truck.

off they go

 

We did get further along eventually; chopping mortises, over & over & over again. 

http---makeagif.com--media-8-20-2014-pYq8lu

 

Then plowing grooves, cutting tenons, test-fitting. 

plowing

 

layout

 

fitting

There was lots of documentation, 

it's horrible

 

until the last couple days, when I lost track of all – I spent 1/2 of the last 2 days with a checklist, “do you have all your muntin stock?” I never did get it all straight. it’s hard to keep track of 250 piece of oak that all look pretty much the same. 

Then one day Steven emerged from Ed’s store upstairs and everyone ran to his bench like it was Xmas morning – “whaddja get?” – so we had a show & tell…

xmas presents

Just another week at the Woodwright’s School…

——————

For those keeping track, some spoons and things for sale tomorrow…including this new piece: 

 

spoon rack

 

 

This fall I’ll be teaching a class at Heartwood in making one of my carved oak boxes; and this might be the best shot yet at this class. The class size is small, about 6 students. As of right now, we are short of that number – we could use a couple more, so you could sign up and get in on a chance to delve into this subject in greater-than-usual detail. The class is Sept 22-26. The fall is my favorite time of year… 

We’ll be riving, carving and assembling boxes such as this:

carved box 2011

carved box 2011

 

Maybe this is the class to finally fit a till inside their box!

till

till

 

The setting is out of this world – I often get asked “when are you teaching in Massachusetts?” and this is my one-and-only right now. But it’s not eastern-MA with its congestion, noise, strip-mall mentality; this is bucolic western, far-western Massachusetts. It’s at the Heartwood School for the Homebuilding Crafts in Washington, Massachusetts. Those of us out in eastern MA have to look Washington up, because  we’ve never heard of it. It’s that nice. It’s all uphill for me, Washington in in the Berkshires, near the highest point of I-90 east of South Dakota. I live on the Jones River, about 15 feet above sea level.

I was a student in a timber-framing class there in 1984 – Will Beemer dug out a photo to prove it. Bottom center, head down, arms up. skinny, scruffy me. 

PF at Heartwood

Here’s more about the school – it’s quite a place.

http://www.heartwoodschool.com/index.html

Here’s the photo tour of the place: 

https://plus.google.com/photos/104180060919131710792/albums/5964402473095440321?banner=pwa

Fall in the Berkshires – I’m bringing my binoculars too. Come join us.

 

 

I keep plugging away. Yesterday I got to use some planes!

planes gauges

 

What a blast – the spoons and bowls are great fun, challenging, etc…but no planes. I need to make a molding to run around my most recent frame & panel – it’s one like this, all I have left is to make the molding & cut & glue it in. 

frame & panel

frame & panel

I keep a stash of riven Atlantic White Cedar, just for this purpose. First, I planed the stock to the proper thickness, in this case 1/2″

planing w jointer

Then I dig out one of those special wheelie gauges to mark out the rabbets, a la Matt Bickford. You already know I’m a fan; his book & video show you how to tackle this work easily. http://lostartpress.com/collections/books/products/mouldings-in-practice  & http://www.lie-nielsen.com/dvds/moldings-in-practice/

The gauge I got from the Alexander collection – thanks once again JA. 

wheelie gaiugethen rabbets. 

rabbet plane

and bevels, then hollows and rounds. 

round

 

Then it was time to pack it away & off to the Cape Cod League Baseball – we went to Wareham to see the Gatemen take on the Falmouth Commodores. We were there early, so Daniel watched batting practice – I carved spoons. Then we watched the game. Gatemen blew the lead in the ninth – took it on the chin. 

gatemen 1

gatemen 2

 

One of many great things about working at home is that I get to see stuff I only used to hear about. Here’s a marble game from yesterday:

marble game

That then turned into a painting by Daniel, who was learning about shadows and light sources this week.

daniesl watercolor marbles

Daniel’s watercolor of marbles in dirt

This one’s just thrown in there – it’s part of an ongoing series of raking light shots.

ongoing raking lght series

 

 

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