butternut

It begins with this little box I made. Had been practicing chip carving in butternut & pine. Turned it into a box that right now holds small sharpening stuff. Nailed construction. 

butternut top

That led to this one. Not very practical for holding carving tools; which is what it’s doing right now. they slide around when you open the drawer. It will be re-assigned soon.

 

Then, two things happened. No, three. I finally met Winston James Burchill, who has been kind enough to send me some of his chip carvings – and I saw these two boxes; the Pennsylvania one in a book, the Swedish one on the web. 

chip carving

chip carving by Winston James Burchill

detail

detail

The minute I saw this box in the book Paint, Patterns & People I knew I would make some. It’s just taking me a while to get to it. http://villagecarpenter.blogspot.com/2011/03/paint-pattern-people-book-review.html

 

PA box

painted box, Pennsylvania; early 19th century

This Swedish one is slightly different; its removable end board is at the same end the lid slides out from. Makes construction  a little easier, I think. 

 

27797

pained box, Sweden, 1806

Now, I have one underway that will be chipcarved instead of painted. But I am going to make more; and will paint one too. Because I have never seen one in the flesh, I am making up the construction. I haven’t made the drawer yet. 

poplar w dts

poplar open

poplar end off

poplar workings

Gotta run out to Heartwood & teach the oak boxes. I still love them, too. Don’t worry.

 

 

I did some more work on the box with drawer that I started the other day. First of all, this is as close as I get to having drawings to work from…and shortly after I begin, these are out the window. 

as close as I come

 

Today I had to finish cutting the housings for the till, and then bore the pilot holes for nailing the box together. These nails are the real thing, i.e. handmade nails. Rectangular in cross-section. Thin, wedge-shaped. Makes boring pilot holes tricky. http://pfollansbee.wordpress.com/2012/08/15/for-some-work-cut-nails-dont-cut-it/

the real thing

One of the great things about oak is that it splits so well. One of the drawbacks of oak is that it splits so well. Here, I used a tapered reamer to open up the pilot holes. I wedged it back & forth more than reaming it around & around. Have to be very careful here, it’s easy to break out the wood beyond the holes. 

wedge em open

 

I have sometimes hit on the idea of installing the gimmals/snipebill hinges into the rear board before assembling the box. Makes it easy to get at them, and reduces the chance that you knock the box apart while setting the hinges.  (for more on these hinges, see http://pfollansbee.wordpress.com/2011/12/14/setting-gimmals-you-might-know-them-as-snipe-bills/ )

the real thing pt 2

hinges

I didn’t get a lot further than this – I assembled the rear-to-sides, then temporarily tacked the front board in place so I can measure for the till parts.

http---makeagif.com--media-9-18-2014-76jcPp

Then I cleaned up & went home. Won’t get back to this til the 29th or so. Off to Heartwood School this weekend for next week’s class in box-making. Here’s the test-fit, with some Atlantic White Cedar that will be the till side. 

got this far

 

 

 

trimming scraps

 

I have a collection of bits & pieces of oak that I have carved over the years. One is a panel 7″ x 24″ – I wrote about this design way back when = http://pfollansbee.wordpress.com/2009/07/27/incised-wgouges-versus-v-tool/

When I started planning for my next spate of joinery projects, it seemed logical to warm up with something simple, a carved box. I’m off next week to teach a class in fact; so the timing was perfect. But then I dug through some oak I have stashed, and found the carved panel above; begging to be a box with a drawer. This is something I’ve never made, and have wanted to build for some time. http://pfollansbee.wordpress.com/2014/02/18/i-had-been-wanting-to-see-this-box-for-years/

box with drawer, Thomas Dennis, Ipswich, Massachusetts, made between 1663-1706

 

So right away, I’ve made it more complicated than originally intended. Mine will follow the format of the Thomas Dennis box; but different decorative details. When I briefly studied the the original, I didn’t record all the pertinent details of construction. So I have to make some stuff up – I learned on another project recently that when you don’t know what you’re doing, it’s easy to make mistakes. 

I gathered up some wood, carved new sides to go with the existing front.  

 

 

carved bits blog

Usually on a box, the carcass is fitted together, then the bottom nailed up to the lower edge of the carcass. In this case, the front is the same height as the side and rear. So I planed a rabbet in the inside face of the front board, for the box bottom to fit into. 

rabbet in front

Can’t have a box with this much pizzaz and not have a till, so I sawed & chiseled trenches for the till. Bored a hole for the till lid. 

till trenches

till bits

The front of the box is only 7″ high, but the sides and rear boards are 11 1/2″ high. On account of the drawer. The sides are glued up from narrower stock; as they were on the original. But the rear board I used a solid piece of 12″ riven oak – from this log http://pfollansbee.wordpress.com/2013/08/02/i-dont-have-time-for-this/

In this shot, I was fine-tuning the rabbets with a shoulder plane. I was going pretty quickly it seems. 

quickly trim rabbets

 

Then I plowed a groove in the rear board to further capture the bottom. This is one of the conjectural construction pieces – I didn’t handle the original box to see how the box bottom really fits. 

 

plowing

It’s a lot of fun being back at the task of joinery…and photography. 

old & new

When I left Plimoth Plantation in June, I wrote that I would be pursuing other aspects of woodworking beyond 17th-century joined oak furniture. But I also laid out that I wasn’t giving up the oak stuff, just adding to it. Bowls, spoons, baskets, weirdo boxes (coming soon) and more…

test only a test

And I have had the best summer ever, picking away at aspects of woodworking both old and new to me…but now it’s time to bring back to the blog some joined oak furniture, carved all over.

I dug my “real” workbench out of storage, and some tools and borrowed a work-space from my friend Ted Curtin – who thankfully almost never makes joined furniture anymore, (he’s a school teacher now – that’s good, because he’s better than me at oak stuff!)

Today I shuffled some stuff around, and will start in soon on shooting carved boxes, chests and more for an upcoming book on joinery.

Between travels that is…

We just had a cancellation in my up-coming class in making a carved oak box – so if you would like to tackle this sort of work, September 22-26 in the Berkshire hills of western Massachusetts, Heartwood School is the place to be. http://www.heartwoodschool.com/

 

open, with till

open, with till

opposing lunettes

opposing lunettes

oak carving box side Sept

till

till

This is going to be a really small class – so we will be able to really delve deeply into these boxes. I usually do this with 10 or 12 students; this time we’re hoping for 5! Lots more attention to carving patterns, and come hell or high water – tills! Students always ask, “can we put tills in our boxes?” – and the answer is usually “maybe” which really means “no.” 

This time – yup. I bet we will. 

come on, fall in the Berkshires? Send Will Beemer a note – it’ll be great. http://www.heartwoodschool.com/coursefr.html

oak bolt

 

 

 

 

I greatly appreciate the notes & emails, etc that I get from readers, students and more. It’s nice to hear that my work inspires some folks to go shave wood. Woodworking has saved many a man’s life (woman’s too…) – and I am glad that my work sometimes gives others a nudge. Likewise, when I hear these things, it inspires me to keep posting my stuff here – someone might get something from it. Co-inspiration.

I’m very late as usual with this post. I owe some of you answers; and had promised to show your stuff to the blog readers. Keep ‘em coming, I like to show this stuff you folks are making. That way, someone else might be inspired to have a go at it. How hard can it be?

In absolutely no particular order – here’s a stool-in-progress from Jason Estes of Iowa. Look at his details; nice chamfers; and square “turned” decoration. Great work, Jason.

Jason Estes Iowa

 

Jason had a question about seats = it’s probably too late now (sorry Jason)  – but for next time here goes.

“If two boards are used for a seat, are they fastened to each other in any way, or just to the aprons or stiles?”

Alexander & I did them just butted up against each other in the book, but in period work, usually they are glued edge-to-edge, sometimes with registration pins between them. I have seen chest lids done with splines in grooved edges of mating boards. No tongue & groove in chest lids, table tops, etc –  they are used in chest bottoms, however.

When I make a wainscot chair seat, I usually edge glue two narrow riven boards together. sometimes w 5/16″ pins between them; maybe 2 in the whole seat.

“If I elect to go with a single board of quartersawn oak, it will likely be kiln-dried – does that require any accommodation, or can it go on like a tree-wet board?”

Nope – if it’s well-quartersawn, it should behave perfectly well.

 

Sean Fitzgerald (I think I got that right) of parts unknown made a joined & chamfered dish rack…why didn’t I make one of these? Here’s a case I often talk about – my work is 17th-century reproduction, but you can adapt these construction and decoration ideas in new formats; designs, etc – the mortise & tenon is timeless, as is oak.

sean fitzgerald chamfered dish rack

 

Here’s a bunch from Matthew LeBlanc – we finally met this past July up in Maine. We had corresponded many times, then finally connected. Matt’s made a slew of stuff – great going. For a teacher to have students like these, I’m a lucky person.

Matt stretched out his stool, made it wider side-to-side. Poplar & sawn oak. If you have no green wood, don’t let that stop you!

 

Matthew Leblanc stool_edited-1

 

Matt also made one of Jennie Alexander’s post & rung chairs – or maybe it’s from Drew Langsner’s book. either way, all the same gene pool. Nice chair. Looks like red oak to me.

 

Matthew leblanc JA chair

 

And then he sent along this trestle table w carved stretcher. & these were a while ago – I bet he’s kept on going. Nice work, Matt.

matthew leBlanc table

Here’s Matthew making a pile of shavings while we were at Lie-Nielsen this summer..

this showed up last week. 

birch logs

and this. 

birch logs 2b

so here’s one direction I’m headed – some large crooks in these piles. 

spoons

and more. Some baskets & bowls to finish…

 

spoons & more

And soon, some furniture work! Imagine it…

For now, some stuff left from the last “for sale” posting – http://pfollansbee.wordpress.com/spoons-more-august-2014/

 

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