more work on the box with drawer. I’m making some of it up as I go along – when I saw the original, I was not really doing a thorough examination like I would need to actually build one. Like I need now… Here goes, just a bunch of photos, with brief captions. 

installing the middle board for the box section’s bottom

installing bottoms middle board

the last one you gotta give it a bop

give it a bop

in a groove in the rear, nailed to a rabbet at the front

1st bottom done

I turned the feet from green wood, left the tenons large. Trimmed now to fit. Here’s a test fit to see where to trim it

turned feet testing tenons

boring the holes for the feet, in narrow oak slats. An auger bit, nice clean hole. 

auger bit

 

Cross-thumbs grip to trim the tenons
cross thumbs

Then line it up over a hole in the bench, and knock it in

feet go in

Split the protruding tenon for a wedge. 

split

said wedge. 
wedge

The feet assemblies

feet ready

The bottom of the drawer opening is a pine board, planed to 5/8″ thick. Nailed to the sides & rear. 

2nd bottom on

Then nail on the feet assemblies. 

feet go on

Here it is with the drawer front mocked in place. Some applied moldings will cover the pine bottom. Applied decoration on the sides to come…next time is the drawer. then moldings & lid. this thing weighs a ton…

feet w mock drawer

 

a few things left for sale – http://pfollansbee.wordpress.com/spoons-and-more-oct-2014/

Maureen tells me the felt is going quickly too – https://www.etsy.com/shop/MaureensFiberArts

makes me thing of RB merg

This view always makes me think of a red-breasted merganser; or Woody Woodpecker. I got some stuff photographed and posted finally. I struggle with the photos constantly; they are never to my liking. But after shooting this stuff three times in some cases, I figured it’s not going to get different enough to matter. I hope. There’ll be another batch sometime between now & Thanksgiving, maybe two if I get organized. Here’s the page, http://pfollansbee.wordpress.com/spoons-and-more-oct-2014/ or the banner at the top of the blog’s front page. Leave a comment if you’d like to order something. Only one shipping charge per order for those who order more than one item. No need to get nuts about it…

Paypal is easiest, but I can take a check too if you’d rather, just let me know. 
Thanks as always for the support. I truly appreciate it. 

bowl & spoons

Reading Nick Hornby’s book Ten Years in the Tub made me throw out a bunch of spoons I had carved. There are no wooden spoons in the book as far as I know. It’s a compilation of ten years’ worth of his column “Stuff I’ve Been Reading” that runs in the magazine Believer. A few times in the book, Hornby points out that many readers pick up some books, start them, find out they hate them, but feel they have to finish…which leads to a lengthy drawn-out period reading a book you can’t stand. He urges people to ditch those books that are dragging your down, and go read something else.

housefull

One of yesterday’s chores was to photograph stuff for here and for Maureen’s etsy site. Among the stuff I shot was a bunch of spoons I’ve had in the works for a while. Turns out I hated 1/3 of them. So I threw them into the compost. A couple of the keepers, I turned into  a palimpsest of sorts; I recarved bits of them. This one had a large, boring-shaped bowl. Having nothing to lose, I picked up a knife, and had at it.

pailmpsest to be

So today, it’s a spoon day.. thanks to Nick Hornby. I’ll show you what happened to that large birch spoon later…

 

There’s a bunch of stuff going on around here. I shot photos of the carved box with drawer project for a couple of days; then had to set that down for the back half of this week, so I could build one of these “plain” chairs. I built this one here at home, so there’s no photos of this work. Maple legs, ash rails, oak slats. If I backed up any further to take this photo, I’d be tumbling into a pile of who-knows-what…

 

rush chair sans rush

Time to trim the legs’ tops; then add a rush seat. I was trying to think how many tools it was – splitting tools; hatchet, drawknife, spokeshave, brace & bit, crosscut saw, mortise chisel – I used an awl and knife also. Maybe that’s it. If pressed, you could drop a couple of those tools…but I guess I should add the shaving horse, and a low bench for boring & assembly. 

This one is based mostly on Dutch paintings of the 17th-century; this style of chair was the first project I ever made when I was at Plimoth Plantation. Indeed, this one’s for them, too. Here’s one that has been in use there for many years:

OLYMPUS DIGITAL CAMERA

 

I came to calling them plain chairs because of a reference in the Turners Company of London, about pricing for chairs, “plain matted” and “turned matted” – so if the difference is the turning, then here’s what an un-turned chair might look like. There’s a few surviving oldies around, but they are hard to date; and most did not survive. I have seen a few die out at Plimoth after 15-25 years. You can patch ‘em back together some, but sooner or later, it’s just easiest to chuck ‘em and make a new one. 

Typically I make them with low seats, best for working in, rather than sitting at a table. Like this photo Gavin Ashworth took when Trent, Alexander & I co-authored an article about such chairs in American Furniture. I think it was 2008. 

110 West 80 St-4R, NY, NY 10024 212 874 3879

 

Other stuff in the works – finishing up a bunch of baskets I started this summer, (there;’s some in the background of the top photo) finishing some hewn bowls also. Spoons as usual; and I just started cutting out stock for a chair different from anything I’ve done in nearly 30 years.  Next week I’m going to finish assembling the carved box with drawer -just received some quartersawn sycamore (plane tree for you overseas readers) for the lid. Wow. 

This weekend is time to photograph stuff for sale; mine & Maureen’s. She has added some new felted autumn stuff,  if you’re inclined, have a look. More soon both here & there. 

https://www.etsy.com/shop/MaureensFiberArts

 

 

I finally got back to the carved oak box with drawer that I started.

till is next

 

I have been thinking about this box for a month, and was thrilled to get back to it. I shot a slew of photos yesterday and today. First, I had to make the till parts and install them, so I could then finish nailing the box together. Once I had the till’s trenches cut in the front & back, I nailed the back to the sides. Then after fitting the till, I nailed the front in place.

Planing thin stuff like the till lid gets scary when you shove it against the toothy-bench hook. I made a board with a very thin stop at one end, to sit the workpiece on, then I shove the board against the bench hook. 

planing till lid

There’s lots going on when you’re fitting the till parts; 3 pieces that can one at a time, or all together hang you up, and keep the box parts from fitting. A bunch of fiddling around gets you there. Best to take a breath when fitting a till. 

fitting till

 

I make the till lids from oak, often with a molded edge like this one. The till sides and bottom can be various woods in my work; all oak, white pine, or Atlantic white cedar. This one’s cedar. 

 

 

 

till

 

Then I worked on carving the drawer front; in this case based on/inspired by the original – but I didn’t copy it note for note. Outline begun. 

drawer front begun

Shaping & beveling. 

carving detail

Relieving the middles. 

shaping

I work at my regular joinery bench, often hunched right over the carving. Some carvers work higher, but I find I like to get right above it sometimes. 

low bench

 

This gives you an idea of the shaping, prior to adding the gouge-cut details. 

depth

 

I just try to keep from making the same design on 2 consecutive rosettes. 

carving detail 2

 

I had one panel of oak ready for the bottom of the box. It needs a bevel on its rear end, to fit into a groove in the back board. The front edge fits in a rabbet. To bevel it, I jammed it up against some scrap and the bench hook. Held down with a holdfast. 

 

bevel bottom board

The inner edge gets a rabbet, so the next board will overlap this one. 

rabbet

 

A dis-orienting shot – the box is upside down, This first bottom board slips into the groove, drops into the rabbet, then gets slid/knocked over til it bumps up to the inside end. 

bottom's up

 

Tap. tap. 

 

tap it over

Bang. Bang. 

nailed

 

Here’s where I quit for the day. 

first bottom board in

 

best fuchs hatchet

 

I know I’m lucky to have the hewing hatchets I do…I got mine from Alexander, and the legend is that Drew Langsner and Jennie (then-John) Alexander got them as partial payment for demos/lectures at Woodcraft back in 1979/80. I found this while down at Bob Van Dyke’s place this week: 

 

1971 Woodcraft catalog axe

 

 – a 1971 Woodcraft Catalog, that listed the limited quantity axe heads they were then offering. Says the first 100 orders will be filled, but 9 years later, they still had leftovers? $12 must have been too steep a price…

I have written about this/these hatchets many times – here’s one post about them http://pfollansbee.wordpress.com/2012/12/13/the-endless-look-at-hewing-hatchets/

Now, if there was 100 of them 40 years ago, where are they now? I had 3, gave one away….

Curtis' spoon

 

Depends on the chairmaker, I guess. It starts with this spoon that arrived in my mailbox one day. I told you I have a great mailbox. Curtis Buchanan made it; sent it with no note, just the spoon. (great article by & about Curtis in Fine Woodworking recently – glad I stumbled into it)

Then Tim Manney posted stuff on his blog about some whacky idea about making spoon crooks by steam-bending the blanks. http://timmanneychairmaker.blogspot.com/2014/07/a-few-spoons-and-dissection.html

Turns out that’s what Curtis did. And then Tim went totally full-tilt-bozo with the idea. And makes outstanding spoons this way; steam-bent, drawknife, shaving horse. Sounds like chairmakers to me.

Tim's spoon 1

 

tim's spoon bowl

Tim's spoon detail

tim's spoon

Tim gave us a run-down of his techniques. Says it starts with “it’s hard to find crooks” so he makes ‘em. Shaved green, tries to follow the growth ring, so very carefully shaved. Then steamed, and clamped to a form for 12 hours.

 

steambent crooks

 

Then, no axe – just goes to the shaving horse and gets his very sharp drawknife and goes to it. He draws the shape on there, and starts in defining the outline of the spoon.

drawknife work 2

 

Here he’s using the drawknife to come down the bowl, towards the neck or stem of the spoon.
drawknife stop cut

 

Next he shaves along the side of the handle, towards the relief cut he just defined. Very precise, deliberate cuts. One false move…

drawknife work

 

Then knife work. He hollows the bowl with a gouge, (see previous post) -

Tmi knife work

 

It’s one of those things that I don’t want to do; but I really admire Tim’s approach and his work. Both are great. It was a real thrill to have Tim around this weekend at Lie-Nielsen, I know the students dug it too.

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